Tag Archives: rotary vacuum pump

China Professional Rotary Vane Oil Vacuum Pump with Best Sales

Product Description

 

Product Description

A typical rotary vacuum pump is comprised of a housing, a rotor and a series of radially moving vanes, which come in dry-running or lubricated versions (the latter are the most commonly used in the majority of industrial applications). The rotor is generally the only continuously moving vane vacuum pump part. There’s also a working chamber inside the housing, which is divided into 2 separate compartments by the rotor and vanes. Many vane vacuum pumps also include an inlet valve as a safety feature.

Rotary vane vacuum pumps are available in single-stage and two-stage versions. The stages refer to the number of times that compression actually occurs. Two-stage pumps are also able to attain a lower pressure than single-stage pumps, due to the fact that gas is only admitted during the high pressure stage.

Rotary vane vacuum pumps are ideally suited for a wide range of low and medium vacuum applications such as general and chemical laboratory, analytics, CZPT drying, process engineering and more. A rotary vane pump works via positive displacement, which is when volumes of air or gas are confined within a closed space and are compressed when the space is mechanically reduced.

Product Parameters

Product Model 50/60Hz RH063
Pumping Speed 50Hz 63m³/H
60Hz 76m³/H
Ultimate Pressure mbar 0.1
Inlet Diameter   G1 1/4”
Voltage 50Hz 220-240/345-415V
60Hz 220-275/380-480V
Motor Power kW 2.2
Current (A) 50Hz 8.5/4.9
60Hz 9.2/5.3
Rotate Speed r/min 1440/1720
Noise Level dB 63
Oil Volume L 2.0
Net Weight kg 55

Our Advantages

 

1.The whole body are painted by baking paint.

2.The pump are manufactured under high quality standard.

vacuum pump and compressor are high-efficiency and energy-saving products developed by our factory on the basis of years of scientific research achievements and production experience, combined with advanced technology of imported products. It is usually used to pump gases that do not contain CZPT particles, are insoluble in water, and are not corrosive to create vacuum and pressure in closed containers. By changing the structural material, it can also be used to pump corrosive gas or use corrosive liquid as working fluid. Widely used in paper making, chemical, petrochemical, light industry, pharmaceutical, food, metallurgy, building materials, stone tools, coal washing, mineral processing, fertilizer and other industries.
 

Company Profile

 

Packaging & Shipping

 

Certifications

 

FAQ

Q: Can you design and make customized vacuum systems?
A: Yes, we are good for this.

Q: What is your MOQ?
A: 1 piece or 1 set.

Q: How about your delivery time?
A: 5-10 working days for the standard vacuum pump if the quantity is below 20 pieces, 20-30 working days for the conventional vacuum system with less than 5 sets. For more quantity or special requirements, please contact us to check the lead time.

Q: What are your payment terms?
A: By T/T, 50% advance payment/deposit and 50% paid before shipment.

Q: How about the warranty?
A: We offer 1-year warranty (except for the wearing parts).

Q: How about the service?
A: We offer remote video technical support. We can send the service engineer to the site for some special requirements.

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After-sales Service: After-Sale Service Is Available
Oil or Not: Oil
Structure: Rotary Vacuum Pump
Exhauster Method: Positive Displacement Pump
Vacuum Degree: Vacuum
Working Conditions: Dry
Customization:
Available

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Vacuum Pump

Select vacuum pump

When choosing a vacuum pump, there are several things to consider. Diaphragm, scroll and Roots pumps are available. These pumps work similarly to each other, but they have some notable differences. Learn more about each type to make the right decision for your needs.

Diaphragm vacuum pump

Diaphragm vacuum pumps are very reliable and efficient for moving liquids. They are also compact and easy to handle. They can be used in a variety of applications, from laboratory workstations to large vacuum ovens. Diaphragm vacuum pumps are available worldwide. Advantages of this pump include low noise and corrosion resistance.
Diaphragm vacuum pumps work by increasing the chamber volume and decreasing the pressure. The diaphragm draws fluid into the chamber, diverting it back when it returns to its starting position. This hermetic seal allows them to transfer fluids without the need for lubricants.
Diaphragm vacuum pumps are the most efficient cleaning option and are easy to maintain. They do not produce oil, waste water or particles, which are common problems with other types of pumps. In addition, diaphragm pumps are low maintenance and have no sliding parts in the air path.
The simple design of diaphragm vacuum pumps makes them popular in laboratories. Oil-free construction makes it an economical option and is available in a variety of styles. They also have a variety of optional features. Diaphragm pumps are also chemically resistant, making them ideal for chemical laboratories.
Diaphragm vacuum pumps have speeds ranging from a few microns per minute (m3/h) to several m3/h. Some models have variable speed motors that reduce pumping speed when not in use. This feature extends their service interval. Standard diaphragm pumps are also popular in pharmaceutical and medical procedures. In addition, they are used in vacuum mattresses and cushions.

Scroll vacuum pump

Dry scroll vacuum pumps have many advantages over other types of vacuum pumps. Its compact design makes it ideal for a variety of general-purpose vacuum applications. They also offer oil-free operation. Additionally, many of these pumps feature chemically resistant PTFE components for increased chemical resistance.
These pumps are used in a variety of environments including laboratories, OEM equipment, R&D and medical applications. The single-stage design of these pumps makes them versatile and cost-effective. They are also suitable for a range of high field and radiation environments. Scroll pumps are also available in electronics-free and three-phase versions.
Oil-free scroll vacuum pumps are an excellent choice for those who don’t want the noise and mess associated with reciprocating pumps. Oil-free scroll pumps contain two helical scrolls interwoven in a helical motion that creates strong suction and directs steam to the exhaust. Because they do not require oil, they require minimal maintenance and downtime.
Oil-free scroll vacuum pumps are suitable for low to medium vacuum systems. Their durability and flexibility also make them suitable for many other applications. While they are often associated with dry vacuum pumps, they can also be used in chemical and analytical applications. Oil-free scroll pumps are also considered environmentally friendly.
The HiScroll range consists of three dry-sealed scroll pumps with nominal pumping speeds ranging from 6 to 20 m3/h. They feature advanced cutting edge sealing technology and reduce power requirements. They are also compact and noiseless, making them an excellent choice in quiet work environments.
Vacuum Pump

Roots Pump

Roots vacuum pumps are an important part of vacuum systems in various industries. These pumps are used to generate high vacuum in a variety of applications including degassing, rolling and vacuum metallurgy. They are also used in vacuum distillation, concentration and drying in the pharmaceutical, food and chemical industries.
These pumps are made of non-magnetized rotors that sit in the vacuum of the drive shaft. In addition, the stator coils are fan-cooled, eliminating the need for shaft seals. These pumps are typically used in applications involving high purity and toxic gases.
The theoretical pumping speed of a Roots pump depends on the gas type and outlet pressure. Depending on the size and power of the pump, it can range from 200 cubic meters per hour (m3/h) to several thousand cubic meters per hour. Typical Roots pumps have pumping speeds between 10 and 75.
Roots pumps are designed to reach high pressures in a relatively short period of time. This enables them to significantly reduce vacation time. Their compact design also makes them quiet. They also require no oil or moving parts, making them ideal for a variety of applications. However, they also have some limitations, including relatively high service costs and poor pumping performance at atmospheric pressure.
The RUVAC Roots pump is a versatile and efficient vacuum pump. It is based on the dry compressor roots principle already used in many vacuum technologies. This principle has been used in many different applications, including vacuum furnaces and vacuum coating. The combination of the Roots pump and the backing vacuum pump will increase the pumping speed at low pressure and expand the working range of the backing vacuum pump.

Electric vacuum pump

Electric vacuum pumps have many applications. They help move waste and debris in various processes and also help power instruments. These pumps are used in the automotive, scientific and medical industries. However, there are some important factors to consider before buying. In this article, we will discuss some important factors to consider.
First, you should consider the base pressure of the pump. Some pumps can reach a base pressure of 1 mbar when new, while others can reach a base pressure of 1 x 10-5 mbar. The higher the base pressure, the more energy is required to reverse atmospheric pressure.
Another important consideration is noise. Electric vacuum pumps need to be quiet. Especially for hybrid and electric vehicles, low noise is very important. Therefore, electric vacuum pumps with low noise characteristics have been developed. The pump’s integrated motor was developed in-house to avoid expensive vibration decoupling elements. Therefore, it exhibits high structure-borne noise decoupling as well as low airborne noise emissions. This makes the electric vacuum pump suitable for mounting on body components without disturbing vibrations.
Depending on the type of application, electric vacuum pumps can be used for workholding, clamping or clamping applications. They can also be used for solid material transfer. The electric pump with 20 gallon tank has a maximum vacuum of 26″ Hg. It also houses a 1,200 square inch sealed vacuum suction cup. It also has a coolant trap.
The automotive electric vacuum pump market was estimated at USD 1.11 billion in 2018. Electric vacuum pumps are used in automobiles for many different applications. These pumps provide vacuum assistance to a variety of automotive systems, including brake boosters, headlight doors, heaters, and air conditioning systems. They are also quieter than traditional piston pumps.
Vacuum Pump

Cryogenic vacuum pump

Cryogenic vacuum pumps are used in many different processes, including vacuum distillation, electron microscopy, and vacuum ovens. These pumps feature a thin-walled shaft and housing to minimize heat loss from the motor. They are also capable of high speed operation. High-speed bearings increase the hydraulic efficiency of the pump while minimizing heating of the process fluid. Cryopumps also come in the form of laboratory dewars and evaporators.
A key feature of a cryopump is its ability to span a wide pressure range. Typically, such pumps have a maximum pressure of 12 Torr and a minimum pressure of 0.8 Torr. However, some cryopumps are capable of pumping at higher pressures than this. This feature extends pump life and limits gas loading.
Before using a cryopump, you need to make sure the system is cold and the valve is closed. The gas in the chamber will then start to condense on the cold array of the pump. This condensation is the result of the latent heat released by the gas.
Cryogenic vacuum pumps are usually equipped with a Polycold P Cryocooler, which prevents the backflow of water through the pump. Such coolers are especially useful in load lock systems. As for its functionality, SHI Cryogenics Group offers two different styles of cryopumps. These systems are ideal for demanding flat panel, R&D and coating applications. They are available in sizes up to 20 inches and can be configured for automatic regeneration or standard settings.
The cryogenic vacuum pump market is segmented by application and geography. The report identifies major global companies, their shares and trends. It also includes product introductions and sales by region.

China Professional Rotary Vane Oil Vacuum Pump   with Best Sales China Professional Rotary Vane Oil Vacuum Pump   with Best Sales
editor by Dream 2024-05-16

China wholesaler 3-4800 m3/ h Dry Oil Free Rotary Screw Vacuum Pump for Industraial Blower Services vacuum pump brakes

Product Description

DS Series Dry Screw Vacuum Pump 

Features

1.Exhaust Path Is Short, Reduce The Deposition Of Reactants.
Comparing with other types of dry vacuum pump,DENAIR screw vacuum pump has the shortest gas path in the vacuum pump and that could reduce the contamination of process gas. Screw rotors can play as a powder transmission mechanism,we runs well even there has lots of contamination inside the pump.

2.The Optimal Linear Sealing, The Pump Performance.
Patented rotor profile can provide rotor excellent sealing effects thus a larger clearance is allowable in between.Pump rotor wesring and rotor jam by the process contamination can be reduced by larger allowable clearcance.

3.Simple Structure, Low Fault Rate And Easy Maintenance
Screw type vacuum is composed by a pair of screw rotor and isolation plates are required in different between rotors and isolation plates can also be avoided.Overhaul CZPT dry pump is much easier than other type of dry pump,so the erpair time is shorter and the cost is saver.

4.Microcomputer Operation, Remote Monitoring, Considerate Protection
Microprocessor controller provides lots of pump parameters for running status monitoring.Pump can be easily operated and monitored by the operation panel.Remote control software can help the customer monitor the pump running status remotely.

DS Vacuum Pump Speed Curve

Advantages

1.Special cooling liquid cooling, to avoid the cooling water may cause corrosion to the hull. 

2.Mobile operation interface, convenient operation; Display and the actual work of vacuum pump and can be selected to both languages, according to the real close to the customer.

3.Catch the power connector, safe and convenient.

4.The nitrogen gas heater, make the vacuum pump is more suitable for CVD, PECVD and other semiconductor technique process.
5.The control signals and communication signal interface, remote monitoring was carried out on the vacuum. 

Application

1.The health care industry.

2.Lighting industry.

3.A variety of analytical instruments.

4.Electronics, semiconductor industry. 

5.The power industry.

6.Refrigeration industry.

Technical Prameters

Type Unit DS180 DS250 DS360 DS540 DS720
50Hz 60Hz 50Hz 60Hz 50Hz 60Hz 50Hz 60Hz 50Hz 60Hz
Pumping speed m3/hr 180 216 250 3, China
And our factory is located in No.386,YangzhuangBang Street,Pingxing Rd.,Xindai Town,HangZhou,ZHangZhoug Province, China

Q3: Warranty terms of your machine? 
A3: Two years warranty for the machine and technical support according to your needs.

Q4: Will you provide some spare parts of the machines? 
A4: Yes, of course.

Q5: How long will you take to arrange production? 
A5: 380V 50HZ we can delivery the goods within 10 days. Other electricity or other color we will delivery within 22 days

Q6: Can you accept OEM orders? 
A6: Yes, with professional design team, OEM orders are highly welcome.

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Oil or Not: Oil Free
Structure: Rotary Vacuum Pump
Exhauster Method: Positive Displacement Pump
Vacuum Degree: Vacuum
Work Function: Pre-Suction Pump
Working Conditions: Dry
Customization:
Available

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Vacuum Pump

Types of vacuum pumps

A vacuum pump is a device that draws gas molecules from a sealed volume and maintains a partial vacuum. Its job is to create a vacuum in a volume, usually one of several. There are several types of vacuum pumps, such as root pumps, diaphragm pumps, rotary piston pumps, and self-priming centrifugal pumps.

The diaphragm pump is a dry positive displacement vacuum pump

Diaphragm pumps are a versatile type of vacuum pump. They can be installed in a variety of scenarios including container emptying, positive suction, and simultaneous fluid mixing. Their performance depends on the stiffness and durability of the diaphragm, which in turn depends on the material.
They have good performance when running in dry mode. Diaphragm pumps work very similarly to the human heart, which is why they are often used to create artificial hearts. In addition, the diaphragm pump is self-priming and has high efficiency. They are also capable of handling the most viscous liquids and are used in almost all industries.
However, this type of pump has several disadvantages. One of them is that they are difficult to restart after a power outage. Another disadvantage is that they can generate a lot of heat. Fortunately, this heat is carried away by airflow. However, this heat builds up in the multistage pump. If this happens, the diaphragm or motor may be damaged. Diaphragm pumps operating in two or more stages should be fitted with solenoid valves to maintain vacuum stability.
Diaphragm pumps are a good choice for drying processes where hygiene is important. These pumps have check valves and rubber or Teflon diaphragms. Diaphragm pumps are also ideal for high viscosity applications where shear sensitivity is important.

Roots pumps are dry method centrifugal pumps

Roots pumps use a vane rotor pump with two counter-rotating vanes that move in opposite directions to move the gas. They are often the first choice for high-throughput process applications. Depending on the size and number of blades, they can withstand up to 10 Torr.
Centrifugal pumps have several advantages, including the ability to handle corrosive fluids and high temperatures. However, when choosing a pump, it is essential to choose a reputable manufacturer. These companies will be able to advise you on the best pump design for your needs and provide excellent after-sales support. Roots pumps can be used in a wide range of industrial applications including chemical, food, and biotechnology.
The Roots pump is a dry centrifugal pump whose geometry enables it to achieve high compression ratios. The screw rotors are synchronized by a set of timing gears that allow gas to pass in both directions and create a compressed state in the chamber. The pre-compressed gas is discharged through a pressure connection and cooled with water. Some pumps are also able to accept additional cooling gas, but this should be done with caution.
The size of the impeller plays an important role in determining the pump head. The impeller diameter determines how high the pump can lift the liquid. Impeller speed also affects the head. Since the head is proportional to the specific gravity of the liquid, the available suction pressure will be proportional to the density of the liquid. The density of water is about 1.2 kg/m3, and the suction pressure of the centrifugal pump is not enough to lift the water.

The rotary vane pump is a self-priming centrifugal pump

A rotary vane pump is a centrifugal pump with a circular pump head and a cycloid cam that supports the rotor. The rotor is close to the cam wall, and two side plates seal the rotor. Vanes in vane pumps are installed in these cavities, and the rotor rotates at high speed, pushing fluid in and out of the pump. The pump offers several advantages, including a reversible design and the ability to handle a wide variety of clean fluids.
Agknx Pumps manufactures a wide range of vane pumps that combine high performance, low cost, and easy maintenance. These pumps handle medium to high viscosity liquids up to 500 degrees Fahrenheit and 200,000 SSU.
The suction side of the rotary vane pump has a discharge port, and the valve prevents the backflow of the discharge air. When the maximum pressure is reached, the outlet valve closes to prevent the backflow of exhaust gas. The mechanical separation step separates the oil from the gas in the pump circuit and returns the remaining oil particles to the sump. The float valve then reintroduces these oil particles into the oil circuit of the pump. The gas produced is almost oil-free and can be blown out of a pipe or hose.
Rotary vane pumps are self-priming positive displacement pumps commonly used in hydraulic, aeration, and vacuum systems. Unlike gear pumps, rotary vane pumps can maintain high-pressure levels while using relatively low suction pressures. The pump is also very effective when pumping viscous or high-viscosity liquids.
Vacuum Pump

Rotary piston pumps are dry method positive displacement pumps

Rotary piston pumps are dry positive displacement pumps designed to deliver high-viscosity fluids. They are capable of pumping a variety of liquids and can run dry without damaging the liquid. Rotary piston pumps are available in a variety of designs. Some are single shafts, some are two shafts and four bearings.
Positive displacement pumps operate slower than centrifugal pumps. This feature makes the positive displacement pump more sensitive to wear. Piston and plunger reciprocating pumps are particularly prone to wear. For more demanding applications, progressive cavity, diaphragm or lobe pumps may be a better choice.
Positive displacement pumps are typically used to pump high-viscosity fluids. This is because the pump relies on a mechanical seal between the rotating elements and the pump casing. As a result, when fluids have low viscosity, their performance is limited. Additionally, low viscosity fluids can cause valve slippage.
These pumps have a piston/plunger arrangement using stainless steel rotors. Piston/piston pumps have two cavities on the suction side. The fluid then flows from one chamber to the other through a helical motion. This results in very low shear and pulsation rates. The pump is usually installed in a cylindrical housing.

Rotary vane pump corrosion resistance

Rotary vane vacuum pumps are designed for use in a variety of industries. They feature plasma-treated corrosion-resistant parts and anti-suck-back valves to help reduce the number of corrosive vapors entering the pump. These pumps are commonly used in freeze dryers, vacuum ovens, and degassing processes. The high flow rates they provide in their working vacuum allow them to speed up processes and reduce the time it takes to run them. Plus, they have energy-efficient motors and silent volume. <br/While rotary vane vacuum pumps are relatively corrosion resistant, they should not be used for aggressive chemicals. For these chemicals, the most suitable pump is the chemical mixing pump, which combines two types of pumps to improve corrosion resistance. If the application requires a more powerful pump, a progressive cavity pump (eg VACUU*PURE 10C) is suitable.
Oil seals used in rotary vane pumps are important to pump performance. The oil seal prevents corrosion of the aluminum parts of the rotary vane pump and prolongs the service life. Most rotary vane vacuum pumps have a standard set of components, although each component may have different oil seals.
Rotary vane vacuum pumps are the most common type of positive displacement pump. They provide quiet operation and long service life. They are also reliable and inexpensive and can be used in a variety of applications.
Vacuum Pump

Roots pumps are primarily used as a vacuum booster

Root vacuum pumps are mainly used as vacuum boosters in industrial applications. They need a thorough understanding of operating principles and proper maintenance to function properly. This course is an introduction to Roots vacuum pumps, covering topics such as pump principles, multi-stage pumps, temperature effects, gas cooling, and maintenance.
Roots pumps have many advantages, including compact and quiet operation. They do not generate particles and have a long service life. They also don’t require oil and have a small footprint. However, Roots pumps have several disadvantages, including relatively high maintenance costs and low pumping speeds near atmospheric pressure.
Root vacuum pumps are often used with rotary vane vacuum pumps. They work on the same principle, the air enters a conveying unit formed by two rolling pistons in the housing. The piston heads are separated from each other, and the air passes through the unit without being reduced until it is discharged. When the air in the next unit reaches a higher absolute pressure, it is expelled from the last unit.
Roots pumps can be classified as sheathed or sealed. Roots pumps with sealed motors are suitable for pumping toxic gases. They have less clearance between the stator and motor rotor and have a sealed tank.

China wholesaler 3-4800 m3/ h Dry Oil Free Rotary Screw Vacuum Pump for Industraial Blower Services   vacuum pump brakesChina wholesaler 3-4800 m3/ h Dry Oil Free Rotary Screw Vacuum Pump for Industraial Blower Services   vacuum pump brakes
editor by Dream 2024-05-15

China supplier Mechanical Double Stage Oil Rotary Vane Vacuum Pump manufacturer

Product Description

Two-stage Rotary Vane Vacuum Pump (2RH016C)
 

Product Description

A typical rotary vacuum pump is comprised of a housing, a rotor and a series of radially moving vanes, which come in dry-running or lubricated versions (the latter are the most commonly used in the majority of industrial applications). The rotor is generally the only continuously moving vane vacuum pump part. There’s also a working chamber inside the housing, which is divided into 2 separate compartments by the rotor and vanes. Many vane vacuum pumps also include an inlet valve as a safety feature.

Rotary vane vacuum pumps are available in single-stage and two-stage versions. The stages refer to the number of times that compression actually occurs. Two-stage pumps are also able to attain a lower pressure than single-stage pumps, due to the fact that gas is only admitted during the high pressure stage.

Rotary vane vacuum pumps are ideally suited for a wide range of low and medium vacuum applications such as general and chemical laboratory, analytics, CHINAMFG drying, process engineering and more. A rotary vane pump works via positive displacement, which is when volumes of air or gas are confined within a closed space and are compressed when the space is mechanically reduced.

Product Parameters

 

Product Model 50/60Hz 2RH016C
Pumping Speed 50Hz 14.4m³/H
60Hz 17.4m³/H
Ultimate Pressure mbr 5*10-3
Inlet Diameter   KF25
Voltage 50Hz 220-240/380-415V
60Hz 220-280/380-440V
Motor Power kW 0.55
Current (A) 50Hz 1.75/1.15
60Hz 2.10/1.38
Rotate Speed r/min 1400/1410
Noise Level dB 64
Oil Volume L 1.2
Net Weight kg 27

 

Detailed Photos

 

 

Installation Instructions

Certifications

 

Company Profile

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Oil or Not: Oil
Structure: Rotary Vacuum Pump
Exhauster Method: Kinetic Vacuum Pump
Vacuum Degree: High Vacuum
Work Function: Maintain the Pump
Working Conditions: Dry
Samples:
US$ 840/Set
1 Set(Min.Order)

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Customization:
Available

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vacuum pump

Can Vacuum Pumps Be Used for Vacuum Furnaces?

Yes, vacuum pumps can be used for vacuum furnaces. Here’s a detailed explanation:

Vacuum furnaces are specialized heating systems used in various industries for heat treatment processes that require controlled environments with low or no atmospheric pressure. Vacuum pumps play a crucial role in creating and maintaining the vacuum conditions necessary for the operation of vacuum furnaces.

Here are some key points regarding the use of vacuum pumps in vacuum furnaces:

1. Vacuum Creation: Vacuum pumps are used to evacuate the furnace chamber, creating a low-pressure or near-vacuum environment. This is essential for the heat treatment processes carried out in the furnace, as it helps eliminate oxygen and other reactive gases, preventing oxidation or unwanted chemical reactions with the heated materials.

2. Pressure Control: Vacuum pumps provide the means to control and maintain the desired pressure levels within the furnace chamber during the heat treatment process. Precise pressure control is necessary to achieve the desired metallurgical and material property changes during processes such as annealing, brazing, sintering, and hardening.

3. Contamination Prevention: By removing gases and impurities from the furnace chamber, vacuum pumps help prevent contamination of the heated materials. This is particularly important in applications where cleanliness and purity of the processed materials are critical, such as in the aerospace, automotive, and medical industries.

4. Rapid Cooling: Some vacuum furnace systems incorporate rapid cooling capabilities, known as quenching. Vacuum pumps assist in facilitating the rapid cooling process by removing the heat generated during quenching, ensuring efficient cooling and minimizing distortion or other unwanted effects on the treated materials.

5. Process Flexibility: Vacuum pumps provide flexibility in the type of heat treatment processes that can be performed in vacuum furnaces. Different heat treatment techniques, such as vacuum annealing, vacuum brazing, or vacuum carburizing, require specific pressure levels and atmospheric conditions that can be achieved and maintained with the use of vacuum pumps.

6. Vacuum Pump Types: Different types of vacuum pumps can be used in vacuum furnaces, depending on the specific requirements of the heat treatment process. Commonly used vacuum pump technologies include oil-sealed rotary vane pumps, dry screw pumps, diffusion pumps, and cryogenic pumps. The choice of vacuum pump depends on factors such as required vacuum level, pumping speed, reliability, and compatibility with the process gases.

7. Maintenance and Monitoring: Proper maintenance and monitoring of vacuum pumps are essential to ensure their optimal performance and reliability. Regular inspections, lubrication, and replacement of consumables (such as oil or filters) are necessary to maintain the efficiency and longevity of the vacuum pump system.

8. Safety Considerations: Operating vacuum furnaces with vacuum pumps requires adherence to safety protocols. This includes proper handling of potentially hazardous gases or chemicals used in the heat treatment processes, as well as following safety guidelines for operating and maintaining the vacuum pump system.

Overall, vacuum pumps are integral components of vacuum furnaces, enabling the creation and maintenance of the required vacuum conditions for precise and controlled heat treatment processes. They contribute to the quality, consistency, and efficiency of the heat treatment operations performed in vacuum furnaces across a wide range of industries.

vacuum pump

How Do Vacuum Pumps Contribute to Energy Savings?

Vacuum pumps play a significant role in energy savings in various industries and applications. Here’s a detailed explanation:

Vacuum pumps contribute to energy savings through several mechanisms and efficiencies. Some of the key ways in which vacuum pumps help conserve energy are:

1. Improved Process Efficiency: Vacuum pumps are often used to remove gases and create low-pressure or vacuum conditions in industrial processes. By reducing the pressure, vacuum pumps enable the removal of unwanted gases or vapors, improving the efficiency of the process. For example, in distillation or evaporation processes, vacuum pumps help lower the boiling points of liquids, allowing them to evaporate or distill at lower temperatures. This results in energy savings as less heat is required to achieve the desired separation or concentration.

2. Reduced Energy Consumption: Vacuum pumps are designed to operate efficiently and consume less energy compared to other types of equipment that perform similar functions. Modern vacuum pump designs incorporate advanced technologies, such as variable speed drives, energy-efficient motors, and optimized control systems. These features allow vacuum pumps to adjust their operation based on demand, reducing energy consumption during periods of lower process requirements. By consuming less energy, vacuum pumps contribute to overall energy savings in industrial operations.

3. Leak Detection and Reduction: Vacuum pumps are often used in leak detection processes to identify and locate leaks in systems or equipment. By creating a vacuum or low-pressure environment, vacuum pumps can assess the integrity of a system and identify any sources of leakage. Detecting and repairing leaks promptly helps prevent energy wastage associated with the loss of pressurized fluids or gases. By addressing leaks, vacuum pumps assist in reducing energy losses and improving the overall energy efficiency of the system.

4. Energy Recovery Systems: In some applications, vacuum pumps can be integrated into energy recovery systems. For instance, in certain manufacturing processes, the exhaust gases from vacuum pumps may contain heat or have the potential for energy recovery. By utilizing heat exchangers or other heat recovery systems, the thermal energy from the exhaust gases can be captured and reused to preheat incoming fluids or provide heat to other parts of the process. This energy recovery approach further enhances the overall energy efficiency by utilizing waste heat that would otherwise be lost.

5. System Optimization and Control: Vacuum pumps are often integrated into centralized vacuum systems that serve multiple processes or equipment. These systems allow for better control, monitoring, and optimization of the vacuum generation and distribution. By centralizing the vacuum production and employing intelligent control strategies, energy consumption can be optimized based on the specific process requirements. This ensures that vacuum pumps operate at the most efficient levels, resulting in energy savings.

6. Maintenance and Service: Proper maintenance and regular servicing of vacuum pumps are essential for their optimal performance and energy efficiency. Routine maintenance includes tasks such as cleaning, lubrication, and inspection of pump components. Well-maintained pumps operate more efficiently, reducing energy consumption. Additionally, prompt repair of any faulty parts or addressing performance issues helps maintain the pump’s efficiency and prevents energy waste.

In summary, vacuum pumps contribute to energy savings through improved process efficiency, reduced energy consumption, leak detection and reduction, integration with energy recovery systems, system optimization and control, as well as proper maintenance and service. By utilizing vacuum pumps efficiently and effectively, industries can minimize energy waste, optimize energy usage, and achieve significant energy savings in various applications and processes.

vacuum pump

How Do You Choose the Right Size Vacuum Pump for a Specific Application?

Choosing the right size vacuum pump for a specific application involves considering several factors to ensure optimal performance and efficiency. Here’s a detailed explanation:

1. Required Vacuum Level: The first consideration is the desired vacuum level for your application. Different applications have varying vacuum level requirements, ranging from low vacuum to high vacuum or even ultra-high vacuum. Determine the specific vacuum level needed, such as microns of mercury (mmHg) or pascals (Pa), and choose a vacuum pump capable of achieving and maintaining that level.

2. Pumping Speed: The pumping speed, also known as the displacement or flow rate, is the volume of gas a vacuum pump can remove from a system per unit of time. It is typically expressed in liters per second (L/s) or cubic feet per minute (CFM). Consider the required pumping speed for your application, which depends on factors such as the volume of the system, the gas load, and the desired evacuation time.

3. Gas Load and Composition: The type and composition of the gas or vapor being pumped play a significant role in selecting the right vacuum pump. Different pumps have varying capabilities and compatibilities with specific gases. Some pumps may be suitable for pumping only non-reactive gases, while others can handle corrosive gases or vapors. Consider the gas load and its potential impact on the pump’s performance and materials of construction.

4. Backing Pump Requirements: In some applications, a vacuum pump may require a backing pump to reach and maintain the desired vacuum level. A backing pump provides a rough vacuum, which is then further processed by the primary vacuum pump. Consider whether your application requires a backing pump and ensure compatibility and proper sizing between the primary pump and the backing pump.

5. System Leakage: Evaluate the potential leakage in your system. If your system has significant leakage, you may need a vacuum pump with a higher pumping speed to compensate for the continuous influx of gas. Additionally, consider the impact of leakage on the required vacuum level and the pump’s ability to maintain it.

6. Power Requirements and Operating Cost: Consider the power requirements of the vacuum pump and ensure that your facility can provide the necessary electrical supply. Additionally, assess the operating cost, including energy consumption and maintenance requirements, to choose a pump that aligns with your budget and operational considerations.

7. Size and Space Constraints: Take into account the physical size of the vacuum pump and whether it can fit within the available space in your facility. Consider factors such as pump dimensions, weight, and the need for any additional accessories or support equipment.

8. Manufacturer’s Recommendations and Expert Advice: Consult the manufacturer’s specifications, guidelines, and recommendations for selecting the right pump for your specific application. Additionally, seek expert advice from vacuum pump specialists or engineers who can provide insights based on their experience and knowledge.

By considering these factors and evaluating the specific requirements of your application, you can select the right size vacuum pump that meets the desired vacuum level, pumping speed, gas compatibility, and other essential criteria. Choosing the appropriate vacuum pump ensures efficient operation, optimal performance, and longevity for your application.

China supplier Mechanical Double Stage Oil Rotary Vane Vacuum Pump   manufacturer China supplier Mechanical Double Stage Oil Rotary Vane Vacuum Pump   manufacturer
editor by Dream 2024-05-15

China high quality 160m3/H Rotary Vane Vacuum Pump with high quality

Product Description

Oil Lubricated Rotary Vane Vacuum Pump (RH0160)
 

Product Description

A typical rotary vacuum pump is comprised of a housing, a rotor and a series of radially moving vanes, which come in dry-running or lubricated versions (the latter are the most commonly used in the majority of industrial applications). The rotor is generally the only continuously moving vane vacuum pump part. There’s also a working chamber inside the housing, which is divided into 2 separate compartments by the rotor and vanes. Many vane vacuum pumps also include an inlet valve as a safety feature.

Rotary vane vacuum pumps are available in single-stage and two-stage versions. The stages refer to the number of times that compression actually occurs. Two-stage pumps are also able to attain a lower pressure than single-stage pumps, due to the fact that gas is only admitted during the high pressure stage.

Rotary vane vacuum pumps are ideally suited for a wide range of low and medium vacuum applications such as general and chemical laboratory, analytics, CZPT drying, process engineering and more. A rotary vane pump works via positive displacement, which is when volumes of air or gas are confined within a closed space and are compressed when the space is mechanically reduced.

Product Parameters

 

Product Model 50/60Hz RH0160
Pumping Speed 50Hz 160m³/H
60Hz 190m³/H
Ultimate Pressure mbar 0.1
Inlet Diameter   G2”
Voltage 50Hz 345-415/600-720V
60Hz 380-480/660-720V
Motor Power kW 5.5
Current (A) 50Hz 9.0/5.2
60Hz 9.4/5.2
Rotate Speed r/min 1455/1720
Noise Level dB 69
Oil Volume L 6.0
Net Weight kg 149

 

Detailed Photos

 

 

 

Installation Instructions

 

Certifications

Company Profile

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Oil or Not: Oil
Structure: Rotary Vacuum Pump
Exhauster Method: Kinetic Vacuum Pump
Vacuum Degree: High Vacuum
Work Function: Maintain the Pump
Working Conditions: Dry
Samples:
US$ 2275/Set
1 Set(Min.Order)

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Customization:
Available

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Vacuum Pump

Disadvantages of using a vacuum pump

A vacuum pump is a device that pulls gas molecules out of a volume and leaves a partial vacuum. Its main function is to create a relative vacuum within a given volume. There are several types of vacuum pumps. Some of them are better suited for specific purposes than others. However, there are some disadvantages to using a vacuum pump.

Application of vacuum pump

Vacuum pumps are invaluable tools in many industrial and scientific processes. They are often used to move gas and other harmful substances and to clear clogged drains. They are also used to support mechanical equipment. For example, they can be mounted on the engine of a motor vehicle or the power hydraulic component of an aircraft. No matter how they are used, they should fit the application.
The principle of a vacuum pump is to draw gas from a sealed chamber to create a partial vacuum. Over the years, vacuum pump technology has evolved from its original beginnings to its current form. Today, there are many types of vacuum pumps, including rotary vane pumps, momentum transfer pumps, and regeneration pumps.
The semiconductor industry is a major user of vacuum pumps. Among other applications, these pumps are commonly used for mounting circuit boards, securing components, blowing and jetting, and pumping. The use of renewable resources has paved the way for widespread semiconductor production, where vacuum pumps are crucial. This manufacturing shift is expected to boost vacuum pump sales across Europe.
Vacuum Pump
The most common types of vacuum pumps are positive displacement and rotary vane pumps. Positive displacement pumps are most effective for rough vacuum applications and are usually paired with momentum transfer pumps. These pumps are used in pharmaceutical, food and medical processes. They are also used in diesel engines, hydraulic brakes and sewage systems.
Positive displacement pumps are used to create low vacuum conditions and create a partial vacuum. These pumps create lower air pressure by enlarging the chamber and allowing gas to flow into the chamber. The air in the cavity is then vented to the atmosphere. Alternatively, momentum transfer pumps, also known as molecular pumps, use high-speed rotating blades to create dense fluids.
Vacuum Pump

Their drawbacks

Vacuum pumps are useful in industrial applications. However, they are not perfect and have some drawbacks. One of them is that their output is limited by the vacuum hose. Vacuum hoses are the bottleneck for vacuum pump performance and evacuation rates. The hose must be kept free of water and organic matter to ensure the highest possible vacuum.
Dry vacuum pumps do not have these problems. They may be more cost-effective but will increase maintenance costs. Water consumption is another disadvantage. When pond water is used, the pump puts additional pressure on the treatment facility. Additionally, contaminants from the gas can become trapped in the water, shortening the life of the pump.
Another disadvantage of vacuum pumps is their limited operating time at low vacuum. Therefore, they are only suitable for extremely high vacuum levels. Diaphragm pumps are another option for industrial applications. They have a sealed fluid chamber that allows a moderate vacuum. They also feature short strokes and a low compression ratio, making them quieter than their reciprocating counterparts.
Vacuum pumps are used in many industrial and scientific processes. They can be used to transport hazardous materials or clear clogged drains. They are also used in rear doors and dump tanks. Certain types of vacuum pumps can cause fluid blockages, which can be harmful. The vacuum pump should also be well suited to the fluid in it to avoid contamination.
Another disadvantage is the lack of proper vacuum system testing equipment. Mechanics often underestimate the importance of a properly functioning vacuum system. Most stores lack the equipment needed for proper troubleshooting. Typically, mechanics rely on the cockpit vacuum gauge to determine if the pump is working properly.
Some vacuum pumps are capable of providing constant vacuum. These pumps are also capable of eliminating odors and spills. However, these advantages are outweighed by some disadvantages of vacuum pumps.

China high quality 160m3/H Rotary Vane Vacuum Pump   with high quality China high quality 160m3/H Rotary Vane Vacuum Pump   with high quality
editor by Dream 2024-05-08

China OEM 3525V 4520V 4525V Vacuum Hydraulic Rotary Vane Pump with CHINAMFG vacuum pump distributors

Product Description

HangZhou High-Tech Zone CHINAMFG International Trade Co., Ltd. is 1 of the largest hydraulic service provider and manufacturer in China.

 

We, CHINAMFG company specialize in hydraulic field more than 15 years with professional team and experienced engineer. Our own 6 factories are in HangZhou, China. We warmly welcome well qualified buyers to visit our company for investigation so as to ensure long-term cooperation and large orders signing. Of course, we are also very welcome and support consultation and purchase from retailers regardless of the amount purchased.

 High performance rotary group with well-proven spherical control area offering the following advantages, self-centering.
—  Low periph-eral speed              —  High duty roller bearing for intermettent high pressure operation.
—  For continuous duty hydrostatic are availabe.
—  Excellent  starting characteristics.
—  High power density
—  Optional mounting position 
—  High efficient.
—  Long service life robust rolling bearing.        
—  Drive shaft will support radial loads.
—  Low noise level.
—  High duty roller bearing for intermettent high pressure operation.
—  For continuous duty hydrostatic are availabe.
—  Excellent  starting characteristics.
—  High power density
—  Optional mounting position

 

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Type: Vane Pump
Stock: in Stock
Size: The Same as The Original
Performance Evaluation: 100% Close to The Original
Manufacturers: China Suppliers
Transport Package: Export Standard Wooden Case
Samples:
US$ 1/Piece
1 Piece(Min.Order)

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Customization:
Available

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vacuum pump

How Are Vacuum Pumps Employed in the Production of Electronic Components?

Vacuum pumps play a crucial role in the production of electronic components. Here’s a detailed explanation:

The production of electronic components often requires controlled environments with low or no atmospheric pressure. Vacuum pumps are employed in various stages of the production process to create and maintain these vacuum conditions. Here are some key ways in which vacuum pumps are used in the production of electronic components:

1. Deposition Processes: Vacuum pumps are extensively used in deposition processes, such as physical vapor deposition (PVD) and chemical vapor deposition (CVD), which are commonly employed for thin film deposition on electronic components. These processes involve the deposition of materials onto substrates in a vacuum chamber. Vacuum pumps help create and maintain the necessary vacuum conditions required for precise and controlled deposition of the thin films.

2. Etching and Cleaning: Etching and cleaning processes are essential in the fabrication of electronic components. Vacuum pumps are used to create a vacuum environment in etching and cleaning chambers, where reactive gases or plasmas are employed to remove unwanted materials or residues from the surfaces of the components. The vacuum pumps help evacuate the chamber and ensure the efficient removal of byproducts and waste gases.

3. Drying and Bake-out: Vacuum pumps are utilized in the drying and bake-out processes of electronic components. After wet processes, such as cleaning or wet etching, components need to be dried thoroughly. Vacuum pumps help create a vacuum environment that facilitates the removal of moisture or solvents from the components, ensuring their dryness before subsequent processing steps. Additionally, vacuum bake-out is employed to remove moisture or other contaminants trapped within the components’ materials or structures, enhancing their reliability and performance.

4. Encapsulation and Packaging: Vacuum pumps are involved in the encapsulation and packaging stages of electronic component production. These processes often require the use of vacuum-sealed packaging to protect the components from environmental factors such as moisture, dust, or oxidation. Vacuum pumps assist in evacuating the packaging materials, creating a vacuum-sealed environment that helps maintain the integrity and longevity of the electronic components.

5. Testing and Quality Control: Vacuum pumps are utilized in testing and quality control processes for electronic components. Some types of testing, such as hermeticity testing, require the creation of a vacuum environment for evaluating the sealing integrity of electronic packages. Vacuum pumps help evacuate the testing chambers, ensuring accurate and reliable test results.

6. Soldering and Brazing: Vacuum pumps play a role in soldering and brazing processes for joining electronic components and assemblies. Vacuum soldering is a technique used to achieve high-quality solder joints by removing air and reducing the risk of voids, flux residuals, or oxidation. Vacuum pumps assist in evacuating the soldering chambers, creating the required vacuum conditions for precise and reliable soldering or brazing.

7. Surface Treatment: Vacuum pumps are employed in surface treatment processes for electronic components. These processes include plasma cleaning, surface activation, or surface modification techniques. Vacuum pumps help create the necessary vacuum environment where plasma or reactive gases are used to treat the component surfaces, improving adhesion, promoting bonding, or altering surface properties.

It’s important to note that different types of vacuum pumps may be used in electronic component production, depending on the specific process requirements. Commonly used vacuum pump technologies include rotary vane pumps, turbo pumps, cryogenic pumps, and dry pumps.

In summary, vacuum pumps are essential in the production of electronic components, facilitating deposition processes, etching and cleaning operations, drying and bake-out stages, encapsulation and packaging, testing and quality control, soldering and brazing, as well as surface treatment. They enable the creation and maintenance of controlled vacuum environments, ensuring precise and reliable manufacturing processes for electronic components.

vacuum pump

How Do Vacuum Pumps Assist in Freeze-Drying Processes?

Freeze-drying, also known as lyophilization, is a dehydration technique used in various industries, including pharmaceutical manufacturing. Vacuum pumps play a crucial role in facilitating freeze-drying processes. Here’s a detailed explanation:

During freeze-drying, vacuum pumps assist in the removal of water or solvents from pharmaceutical products while preserving their structure and integrity. The freeze-drying process involves three main stages: freezing, primary drying (sublimation), and secondary drying (desorption).

1. Freezing: In the first stage, the pharmaceutical product is frozen to a solid state. Freezing is typically achieved by lowering the temperature of the product below its freezing point. The frozen product is then placed in a vacuum chamber.

2. Primary Drying (Sublimation): Once the product is frozen, the vacuum pump creates a low-pressure environment within the chamber. By reducing the pressure, the boiling point of water or solvents present in the frozen product is lowered, allowing them to transition directly from the solid phase to the vapor phase through a process called sublimation. Sublimation bypasses the liquid phase, preventing potential damage to the product’s structure.

The vacuum pump maintains a low-pressure environment by continuously removing the water vapor or solvent vapor generated during sublimation. The vapor is drawn out of the chamber, leaving behind the freeze-dried product. This process preserves the product’s original form, texture, and biological activity.

3. Secondary Drying (Desorption): After the majority of the water or solvents have been removed through sublimation, the freeze-dried product may still contain residual moisture or solvents. In the secondary drying stage, the vacuum pump continues to apply vacuum to the chamber, but at a higher temperature. The purpose of this stage is to remove the remaining moisture or solvents through evaporation.

The vacuum pump maintains the low-pressure environment, allowing the residual moisture or solvents to evaporate at a lower temperature than under atmospheric pressure. This prevents potential thermal degradation of the product. Secondary drying further enhances the stability and shelf life of the freeze-dried pharmaceutical product.

By creating and maintaining a low-pressure environment, vacuum pumps enable efficient and controlled sublimation and desorption during the freeze-drying process. They facilitate the removal of water or solvents while minimizing the potential damage to the product’s structure and preserving its quality. Vacuum pumps also contribute to the overall speed and efficiency of the freeze-drying process by continuously removing the vapor generated during sublimation and evaporation. The precise control provided by vacuum pumps ensures the production of stable and high-quality freeze-dried pharmaceutical products.

vacuum pump

Are There Different Types of Vacuum Pumps Available?

Yes, there are various types of vacuum pumps available, each designed to suit specific applications and operating principles. Here’s a detailed explanation:

Vacuum pumps are classified based on their operating principles, mechanisms, and the type of vacuum they can generate. Some common types of vacuum pumps include:

1. Rotary Vane Vacuum Pumps:

– Description: Rotary vane pumps are positive displacement pumps that use rotating vanes to create a vacuum. The vanes slide in and out of slots in the pump rotor, trapping and compressing gas to create suction and generate a vacuum.

– Applications: Rotary vane vacuum pumps are widely used in applications requiring moderate vacuum levels, such as laboratory vacuum systems, packaging, refrigeration, and air conditioning.

2. Diaphragm Vacuum Pumps:

– Description: Diaphragm pumps use a flexible diaphragm that moves up and down to create a vacuum. The diaphragm separates the vacuum chamber from the driving mechanism, preventing contamination and oil-free operation.

– Applications: Diaphragm vacuum pumps are commonly used in laboratories, medical equipment, analysis instruments, and applications where oil-free or chemical-resistant vacuum is required.

3. Scroll Vacuum Pumps:

– Description: Scroll pumps have two spiral-shaped scrolls—one fixed and one orbiting—which create a series of moving crescent-shaped gas pockets. As the scrolls move, gas is continuously trapped and compressed, resulting in a vacuum.

– Applications: Scroll vacuum pumps are suitable for applications requiring a clean and dry vacuum, such as analytical instruments, vacuum drying, and vacuum coating.

4. Piston Vacuum Pumps:

– Description: Piston pumps use reciprocating pistons to create a vacuum by compressing gas and then releasing it through valves. They can achieve high vacuum levels but may require lubrication.

– Applications: Piston vacuum pumps are used in applications requiring high vacuum levels, such as vacuum furnaces, freeze drying, and semiconductor manufacturing.

5. Turbo Molecular Vacuum Pumps:

– Description: Turbo pumps use high-speed rotating blades or impellers to create a molecular flow, continuously pumping gas molecules out of the system. They typically require a backing pump to operate.

– Applications: Turbo molecular pumps are used in high vacuum applications, such as semiconductor fabrication, research laboratories, and mass spectrometry.

6. Diffusion Vacuum Pumps:

– Description: Diffusion pumps rely on the diffusion of gas molecules and their subsequent removal by a high-speed jet of vapor. They operate at high vacuum levels and require a backing pump.

– Applications: Diffusion pumps are commonly used in applications requiring high vacuum levels, such as vacuum metallurgy, space simulation chambers, and particle accelerators.

7. Cryogenic Vacuum Pumps:

– Description: Cryogenic pumps use extremely low temperatures to condense and capture gas molecules, creating a vacuum. They rely on cryogenic fluids, such as liquid nitrogen or helium, for operation.

– Applications: Cryogenic vacuum pumps are used in ultra-high vacuum applications, such as particle physics research, material science, and fusion reactors.

These are just a few examples of the different types of vacuum pumps available. Each type has its advantages, limitations, and suitability for specific applications. The choice of vacuum pump depends on factors like required vacuum level, gas compatibility, reliability, cost, and the specific needs of the application.

China OEM 3525V 4520V 4525V Vacuum Hydraulic Rotary Vane Pump with CHINAMFG   vacuum pump distributorsChina OEM 3525V 4520V 4525V Vacuum Hydraulic Rotary Vane Pump with CHINAMFG   vacuum pump distributors
editor by Dream 2024-05-06

China Good quality Rh0020/63/100/160/200/250/300 CHINAMFG Rotary Vane Vacuum Pump for Vacuum Packaging vacuum pump adapter

Product Description

2BV Liquid Ring Vacuum Pump

Product Name 2BV liquid ring vacuum pump/ circulating water ring vacuum pump 
Material SS304, SS316L, SS321, etc
Standard ISO,CE
Flow rate Up to 500m3/h
Voltage 220V/380V/415V/460V or as customer required
Warranty 12 months
Applilcation Pulp&paper industry:black liquid evaporation, vacuum dehydrator, degassing system of raw material and white water, suction tank, couch roll, absorption-shift roll and transmission roll, anti-wind box.
Chemical industry:Methane gas recovery, petroleum recycle, gas collection, exhaust compression, vapor collection, filtration and deceration, polyester production, PVC production.
Power plant:Condenser exhausting, water box priming, flue gas desulfurization, fly ash conveying, geother-mall gas removal, vacuum pressure impregnation for transformers.
Sugar industry:Sewage filtering, CO2 production etc.

2BV Liquid Ring Pump Introduction
2BV series liquid ring vacuum pump is suitable for suction gas and vapour, and the suction pressure can reach 33mbar(abs.) (i.e. 97% vacuum degree).

When the liquid ring vacuum pump works under the condition that the suction pressure is near the limited vacuum(saturated pressure of operating liquid) for a 
long time, it should couple with the cavitation protection pipe in order to protect the pump.

When it’s used as compressor, the maximum pressure is 0.26mpa(abs).

As a new generation of energy-saving product, 2BV series liquid ring vacuum pump will replace the SK and 2SK series liquid vaccum pumps and W,WY,WL series reciprocating vacuum pums completely with their superior performance and advantages.

2BV6 series liquid ring vaccum pumps and compressors are mainly used for pumping the explosive gas or working in the flammable and explosive environment.The technical parameter of each type is the same as the corresponding type of the 2BV2 and 2BV5 series product.

Advantage
1. The direct-coupled design is easy installation and can save space.
2. The pump has the cavitation protection port opens(or connects with the separator) in the case of ensure maximum suction effect to eliminate the noise of cavitation and protect the pump.
3. 2BV whole series are all use the aluminum bronze impeller with high strength and raise its corrosion resistance and durability. If the liquid flows parts adopt stainess steel, the pump can work in the more hard condition.

 

SPECIFICATIONS: 2BV Liquid Ring Vacuum Pump
Model Max.Suction
  capacity
  m3/h
Inlet&Out Feed water inlet Motor Power
KW(50HZ)
Pump
speed
rpm
Operating liquid
flow rate
L/min
Noise
dB(A)
Weight
kg
2BV2-060   27 G1” G3/8” 0.81 2840 2.5 62 31
2BV2-061 52 G1” G3/8” 1.45 2840 2.5 65 36
2BV2-070 80 G1.5” G3/8” 2.35 2860 3 66 56
2BV2-071 110 G1.5” G3/8” 3.85 2880 4.7 72 60
2BV5-110 165 DN50 G1/2” 4 1440 7.2 63 105
2BV5-111 230 DN50 G1/2” 5.5 1440 8.8 68 126
2BV5-121 280 DN65 G3/4” 7.5 1440 11 69 149
2BV5-131 400 DN65 G3/4” 11 1460 16 73 195
2BV5-161 500 DN80 G3/4” 15 970 22 74 320

If you have any others pump type require, please free contact us

FAQ

Q:Can you supply pump qualified with ANSI and ASME standard?
A:Yes, our pump compliant with ISO / ASME/ANSI standard.

Q:How to customize pumps and mechanical seals ?
A:Customers could send us application data, we will select suitable pump and seal types, or client could send us drawings, We are well in OEM and ODM.

Q:How can I pay for my items? What is the payment you can provide?
A:Usually by T/T, 30% down payment once PI confirmed, the balance will be paid after inspection and before shipment. TT or L/C at sight

Q:How long is warranty?
A:1 year for main construction warranty.

Q:How long is production lead time?
A:Normally 15 working days. If client need urgently, we have a huge spare parts stock, we could finish assembly and testing in 7 days.

Q:What is the shipping terms you can provide?
A:Depnends on customer’s requirements, we can provide different transportantin terms, such as EXW, FOB, CIF.

Q:Who is in charge of after-sales?
A:SUNPACE has professional after sales service team, we will follow up the client’s comments and suggest them good solutions. Solve client’s problems and keeping the clients profit.

Q:Who is in charge of maintenance?
A:Local agent. If pump running has any problem on site, our local agent will arrival the plant within 24 hours
 

Send message  Get product Offer & Brochure!!!
 ↓↓↓

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Warranty: 12 Months
Structure: Single-Stage Pump
Vacuum Degree: High Vacuum
Flow Rate Max: 500m3/H
Application: Vacuum Pumps for Chemical Applications
Power: Electric
Samples:
US$ 800/Set
1 Set(Min.Order)

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Customization:
Available

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vacuum pump

What Is the Vacuum Level and How Is It Measured in Vacuum Pumps?

The vacuum level refers to the degree of pressure below atmospheric pressure in a vacuum system. It indicates the level of “emptiness” or the absence of gas molecules in the system. Here’s a detailed explanation of vacuum level measurement in vacuum pumps:

Vacuum level is typically measured using pressure units that represent the difference between the pressure in the vacuum system and atmospheric pressure. The most common unit of measurement for vacuum level is the Pascal (Pa), which is the SI unit. Other commonly used units include Torr, millibar (mbar), and inches of mercury (inHg).

Vacuum pumps are equipped with pressure sensors or gauges that measure the pressure within the vacuum system. These gauges are specifically designed to measure the low pressures encountered in vacuum applications. There are several types of pressure gauges used for measuring vacuum levels:

1. Pirani Gauge: Pirani gauges operate based on the thermal conductivity of gases. They consist of a heated element exposed to the vacuum environment. As gas molecules collide with the heated element, they transfer heat away, causing a change in temperature. By measuring the change in temperature, the pressure can be inferred, allowing the determination of the vacuum level.

2. Thermocouple Gauge: Thermocouple gauges utilize the thermal conductivity of gases similar to Pirani gauges. They consist of two dissimilar metal wires joined together, forming a thermocouple. As gas molecules collide with the thermocouple, they cause a temperature difference between the wires, generating a voltage. The voltage is proportional to the pressure and can be calibrated to provide a reading of the vacuum level.

3. Capacitance Manometer: Capacitance manometers measure pressure by detecting the change in capacitance between two electrodes caused by the deflection of a flexible diaphragm. As the pressure in the vacuum system changes, the diaphragm moves, altering the capacitance and providing a measurement of the vacuum level.

4. Ionization Gauge: Ionization gauges operate by ionizing gas molecules in the vacuum system and measuring the resulting electrical current. The ion current is proportional to the pressure, allowing the determination of the vacuum level. There are different types of ionization gauges, such as hot cathode, cold cathode, and Bayard-Alpert gauges.

5. Baratron Gauge: Baratron gauges utilize the principle of capacitance manometry but with a different design. They consist of a pressure-sensing diaphragm separated by a small gap from a reference electrode. The pressure difference between the vacuum system and the reference electrode causes the diaphragm to deflect, changing the capacitance and providing a measurement of the vacuum level.

It’s important to note that different types of vacuum pumps may have different pressure ranges and may require specific pressure gauges suitable for their operating conditions. Additionally, vacuum pumps are often equipped with multiple gauges to provide information about the pressure at different stages of the pumping process or in different parts of the system.

In summary, vacuum level refers to the pressure below atmospheric pressure in a vacuum system. It is measured using pressure gauges specifically designed for low-pressure environments. Common types of pressure gauges used in vacuum pumps include Pirani gauges, thermocouple gauges, capacitance manometers, ionization gauges, and Baratron gauges.

\vacuum pump

How Do Vacuum Pumps Assist in Freeze-Drying Processes?

Freeze-drying, also known as lyophilization, is a dehydration technique used in various industries, including pharmaceutical manufacturing. Vacuum pumps play a crucial role in facilitating freeze-drying processes. Here’s a detailed explanation:

During freeze-drying, vacuum pumps assist in the removal of water or solvents from pharmaceutical products while preserving their structure and integrity. The freeze-drying process involves three main stages: freezing, primary drying (sublimation), and secondary drying (desorption).

1. Freezing: In the first stage, the pharmaceutical product is frozen to a solid state. Freezing is typically achieved by lowering the temperature of the product below its freezing point. The frozen product is then placed in a vacuum chamber.

2. Primary Drying (Sublimation): Once the product is frozen, the vacuum pump creates a low-pressure environment within the chamber. By reducing the pressure, the boiling point of water or solvents present in the frozen product is lowered, allowing them to transition directly from the solid phase to the vapor phase through a process called sublimation. Sublimation bypasses the liquid phase, preventing potential damage to the product’s structure.

The vacuum pump maintains a low-pressure environment by continuously removing the water vapor or solvent vapor generated during sublimation. The vapor is drawn out of the chamber, leaving behind the freeze-dried product. This process preserves the product’s original form, texture, and biological activity.

3. Secondary Drying (Desorption): After the majority of the water or solvents have been removed through sublimation, the freeze-dried product may still contain residual moisture or solvents. In the secondary drying stage, the vacuum pump continues to apply vacuum to the chamber, but at a higher temperature. The purpose of this stage is to remove the remaining moisture or solvents through evaporation.

The vacuum pump maintains the low-pressure environment, allowing the residual moisture or solvents to evaporate at a lower temperature than under atmospheric pressure. This prevents potential thermal degradation of the product. Secondary drying further enhances the stability and shelf life of the freeze-dried pharmaceutical product.

By creating and maintaining a low-pressure environment, vacuum pumps enable efficient and controlled sublimation and desorption during the freeze-drying process. They facilitate the removal of water or solvents while minimizing the potential damage to the product’s structure and preserving its quality. Vacuum pumps also contribute to the overall speed and efficiency of the freeze-drying process by continuously removing the vapor generated during sublimation and evaporation. The precise control provided by vacuum pumps ensures the production of stable and high-quality freeze-dried pharmaceutical products.

vacuum pump

How Do You Choose the Right Size Vacuum Pump for a Specific Application?

Choosing the right size vacuum pump for a specific application involves considering several factors to ensure optimal performance and efficiency. Here’s a detailed explanation:

1. Required Vacuum Level: The first consideration is the desired vacuum level for your application. Different applications have varying vacuum level requirements, ranging from low vacuum to high vacuum or even ultra-high vacuum. Determine the specific vacuum level needed, such as microns of mercury (mmHg) or pascals (Pa), and choose a vacuum pump capable of achieving and maintaining that level.

2. Pumping Speed: The pumping speed, also known as the displacement or flow rate, is the volume of gas a vacuum pump can remove from a system per unit of time. It is typically expressed in liters per second (L/s) or cubic feet per minute (CFM). Consider the required pumping speed for your application, which depends on factors such as the volume of the system, the gas load, and the desired evacuation time.

3. Gas Load and Composition: The type and composition of the gas or vapor being pumped play a significant role in selecting the right vacuum pump. Different pumps have varying capabilities and compatibilities with specific gases. Some pumps may be suitable for pumping only non-reactive gases, while others can handle corrosive gases or vapors. Consider the gas load and its potential impact on the pump’s performance and materials of construction.

4. Backing Pump Requirements: In some applications, a vacuum pump may require a backing pump to reach and maintain the desired vacuum level. A backing pump provides a rough vacuum, which is then further processed by the primary vacuum pump. Consider whether your application requires a backing pump and ensure compatibility and proper sizing between the primary pump and the backing pump.

5. System Leakage: Evaluate the potential leakage in your system. If your system has significant leakage, you may need a vacuum pump with a higher pumping speed to compensate for the continuous influx of gas. Additionally, consider the impact of leakage on the required vacuum level and the pump’s ability to maintain it.

6. Power Requirements and Operating Cost: Consider the power requirements of the vacuum pump and ensure that your facility can provide the necessary electrical supply. Additionally, assess the operating cost, including energy consumption and maintenance requirements, to choose a pump that aligns with your budget and operational considerations.

7. Size and Space Constraints: Take into account the physical size of the vacuum pump and whether it can fit within the available space in your facility. Consider factors such as pump dimensions, weight, and the need for any additional accessories or support equipment.

8. Manufacturer’s Recommendations and Expert Advice: Consult the manufacturer’s specifications, guidelines, and recommendations for selecting the right pump for your specific application. Additionally, seek expert advice from vacuum pump specialists or engineers who can provide insights based on their experience and knowledge.

By considering these factors and evaluating the specific requirements of your application, you can select the right size vacuum pump that meets the desired vacuum level, pumping speed, gas compatibility, and other essential criteria. Choosing the appropriate vacuum pump ensures efficient operation, optimal performance, and longevity for your application.

China Good quality Rh0020/63/100/160/200/250/300 CHINAMFG Rotary Vane Vacuum Pump for Vacuum Packaging   vacuum pump adapter	China Good quality Rh0020/63/100/160/200/250/300 CHINAMFG Rotary Vane Vacuum Pump for Vacuum Packaging   vacuum pump adapter
editor by Dream 2024-05-03

China factory Xd-100c 2.2kw 100m3/H Rotary Vane Vacuum Pump for Extracting vacuum pump electric

Product Description

Product Description

Rotary vane vacuum pump mainly consists of pump body, rotor, rotary vane, end cap, oil tank and so on. A rotor with 3 vanes is mounted eccentrically in a cylindrical housing, the 3 vanes slide in the rotor slots. When rotating, the centrifugal force keeps the vanes in contact with the housing and the rotation drives the rotor to slide along the housing.

1.Exhaust porti nterface 2.Exhaust filter 3.Suction valve
4.Oil level gauge 5.Drain valve  6.Filler plug
7.Exhaust valve 8.Blade 9.Rotor
10.Tank 11.Axial fan 12.Motor 
13.Oil filter 14.Suction port interface 15.Air ballast valve
16.Radiator tube 17.Return valve  

Working principle

The diagram below shows the structure of the pump. When the rotor rotates, the vanes, the housing and the 2 end caps form three chambers, every turn, the volume of each chamber increases or decreases due to the sliding of the vanes, completing the suction and discharge process.

Main features

  1. Able to work continuously for a long time under the inlet pressure of 5×104Pa.
  2.  Low noise, low vibration, foot bolts is not required.
  3. Exhaust filter in the pump effectively separates the oil in the gas to avoid pollution of the environment.
  4. Directly driven by motor.
  5. Compact structure, light weight, air-cooled.
  6. Easy to operate, install and maintain.

Applications

The rotary vane vacuum pump is suitable for the applications where the requirement of vacuum is not high and the operation is reliable and maintenance is convenient. It is commonly used in vacuum packaging of various foodstuffs, vacuum forming of rubber and plastic industry, paper transmission of printing industry, vacuum impregnation and leakage prevention of various castings, vacuum fixture, vacuum drying, vacuum filtration, and hospital surgery.

Product Parameters

 

Model Nominal pumping speed(50Hz)
 m³/h
Ultimate pressure
 ≤Pa
Ultimate pressure with Gas Ballast valve on ≤Pa Nominal motor rating (50Hz)   kw         Nominal motor speed  (50Hz) RPM  Water vapour capacity
 kg/h
Noise level   db(A) Oil capacity
 L
Working Temperature
ºC
Suction Connection size
 inch
Discharge Connection size
 inch
Weight
kg
XD-571 10 200   0.37 2800 0.4 62 0.5 77 G1/2″ G1/2″ 16
XD-571 20 200   0.75 2880 0.4 63 0.5 77 G1/2″ G1/2″ 18
XD-571A 20 200   0.75 2880 0.4 63 0.5 77 G1/2″ G1/2″ 18
XD-571C 20 200   0.9 2880 0.4 65 0.5 79 G3/4″ G3/4″ 20
XD-571 25 200   0.75 2880 0.4 65 0.5 79 G3/4″ G3/4″ 20
XD-040C 40 50 200 1.1 1500 0.6 64 1.25 76 G1 1/4″ G1 1/4″ 48
XD-063C 63 50 200 1.5/2.2 1500 1 65 2 79 G1 1/4″ G1 1/4″ 58
XD-063D 63 50 200 1.5 1500 0.6 65 1.5 79 G1 1/4″ G1 1/4″ 49
XD-100C 100 50 200 2.2/3 1500 1.5 66 2 79 G1 1/4″ G1 1/4″ 72
XD-160C 160 50 200 4 1500 2.5 71 5 70 G2″ G2″ 158
XD-202C 200 50 200 4 1500 4 73 5 70 G2″ G2″ 158
XD-250C 250 50 200 5.5 1500 4.5 73 7 73 G2″ G2″ 195
XD-302C 300 50 200 5.5/7.5 1500 5 75 7 75 G2″ G2″ 211

Dimensional drawing

 

 

Our factory

 

FAQ

Q: What information should I offer for an inquiry?
A: You can inquire based on the model directly, but it is always recommended that you contact us so that we can help you to check if the pump is the most appropriate for your application.

Q: Can you make a customized vacuum pump?
A: Yes, we can do some special designs to meet customer applications. Such as customized sealing systems, speical surface treatment can be applied for roots vacuum pump and screw vacuum pump. Please contact us if you have special requirements. 

Q: I have problems with our vacuum pumps or vacuum systems, can you offer some help?
A: We have application and design engineers with more than 30 years of experience in vacuum applications in different industries and help a lot of customers resolve their problems, such as leakage issues, energy-saving solutions, more environment-friendly vacuum systems, etc. Please contact us and we’ll be very happy if we can offer any help to your vacuum system.

Q: Can you design and make customized vacuum systems?
A: Yes, we are good for this.

Q: What is your MOQ?
A: 1 piece or 1 set.

Q: How about your delivery time?
A: 5-10 working days for the standard vacuum pump if the quantity is below 20 pieces, 20-30 working days for the conventional vacuum system with less than 5 sets. For more quantity or special requirements, please contact us to check the lead time.

Q: What are your payment terms?
A: By T/T, 50% advance payment/deposit and 50% paid before shipment.

Q: How about the warranty?
A: We offer 1-year warranty (except for the wearing parts).

Q: How about the service?
A: We offer remote video technical support. We can send the service engineer to the site for some special requirements.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Online Video Instruction
Warranty: 1 Year
Oil or Not: Oil
Structure: Rotary Vacuum Pump
Exhauster Method: Positive Displacement Pump
Nominal Pumping Speed(50Hz): 100m3/H

Vacuum Pump

How to install a vacuum pump

A vacuum pump creates a relative vacuum within a sealed volume by drawing gas molecules from the sealed volume. Vacuum pumps can be used in a variety of industrial applications. They also offer various lubrication options. If you are considering purchasing, please understand its functions and features before purchasing.

How it works

The working principle of a vacuum pump is called gas transfer. The principle can be further divided into two basic categories: positive displacement and momentum transfer. At high pressure and moderate vacuum, gas molecules collide and move and create a viscous flow. At higher vacuum levels, gas molecules separate to create molecular or transitional flows.
Another principle of vacuum pumps is fluid-tightness. There are two main types of seals: rotary seals and screw seals. Rotary seals prevent liquid leakage, while screw seals only allow liquids to flow out at higher pressures. Some pumps may not use the third seal.
The flow rate of the vacuum pump determines the machine’s ability to pump a certain amount of material. A higher pumping speed will shorten the drain time. Therefore, the mass flow of the vacuum pump must be carefully considered. The speed and type of vacuum must also be considered.
The working principle of a vacuum pump is to push gas molecules from a high-pressure state to a low-pressure state. This creates a partial vacuum. There are many different types of vacuum pumps, each with different functions. Some are mechanical, some are chemical. In either case, their function is the same: to create a partial or complete vacuum. Vacuum pumps use a variety of technologies and are sized according to the application. Proper sizing is critical for optimum efficiency.
Gas transfer pumps use the same principles as vacuum pumps but use different technology. One of the earliest examples is the Archimedes spiral. Its structure consists of a single screw inside a hollow cylinder. More modern designs use double or triple screws. The rotation of the screw causes gas molecules to be trapped in the cavity between the screw and the housing. The fluid is then discharged at slightly above atmospheric pressure. This difference is called the compression ratio.
Another type of vacuum pump is a diffusion pump. Its main use is industrial vacuum processing. It is used in applications such as mass spectrometry, nanotechnology and analytical instrumentation. These pumps are generally inexpensive to purchase and operate.

Apply

Vacuum pumps are essential for many scientific and industrial processes. They are used in the production of vacuum tubes, CRTs, lamps and semiconductor processing. They can also be used to support mechanical equipment. For example, they can be mounted on the engine of a motor vehicle. Likewise, they can be used to power hydraulic components of aircraft. Among other uses, the vacuum pump helps calibrate the gyroscope.
Vacuum pumps are widely used in the pharmaceutical industry and are one of the largest users of this technology. They help deal with hazardous materials and eliminate waste quickly. They are also used in power jets, dump fuel tanks and rear doors, among others. However, they are sensitive to contamination and should only be used in environments where leaks can be prevented. Therefore, choosing the right fluid for the application is very important.
The most popular type of vacuum pump is the rotary vane pump. These pumps are known for their high pumping speed and low pressure. Their efficient pumping capacity allows them to reach pressures below 10-6 bar. Additionally, they are usually oil-sealed and have excellent vacuuming capabilities.
Vacuum pumps are often used to remove air from closed systems. They create a vacuum by reducing the density of the air in the compressed space. This is done by using the mechanical force energy generated by the rotating shaft. When the pump is under pressure, it converts this energy into pneumatic power. When the pressure is different, the energy produced depends on the volume of the gas and the pressure difference between the inner and outer atmospheres.
Vacuum pumps are also used in the manufacture of solar cells. They are used in the manufacture of solar cells, including ingot casting processes as well as cell and module processes. The design of the vacuum system plays an important role in reducing the cost of the process, thus making it profitable. Due to their low maintenance costs, they are an invaluable tool for making solar cells.
Vacuum pumps are widely used in many applications. In addition to industrial and research uses, they are also used in water remediation.
Vacuum Pump

Oil Lubrication Option

Vacuum pumps are available in a variety of oil lubrication options. Choosing the right lubricant can help protect your vacuum pump and maximize its performance. Different base oils may contain different additives, such as antioxidants, and some contain additional additives for specific purposes. You should choose an oil with the right concentration of these additives for optimal lubrication of your vacuum pump.
Vacuum pumps are usually lubricated with paraffinic mineral oil. However, this type of lubricant evaporates as the temperature increases. To minimize evaporative losses, choose a lubricant with low vapor pressure. Also, you should choose lubricants that are resistant to extreme temperatures. Extreme temperatures can put extra stress on the oil and can even significantly shorten the life of the oil.
In terms of viscosity, synthetic oils are the best choice for vacuum pumps. These types of oils are designed to resist gas dissolution and are more resistant to corrosion. Therefore, synthetic oils are ideal for handling aggressive substances. Whether or not your pump needs lubrication, choosing a quality product is important.
The vacuum pump oil should be changed periodically according to the manufacturer’s recommendations. If you use a filter, you should also change the oil as soon as the filter reaches the end of its life. Unplanned oil changes will eventually cause the vacuum pump to not reach its maximum vacuum capacity.
You can buy vacuum pump oil from vacuum pump manufacturers or other suppliers. These options are available in a variety of sizes, and labels can be customized. The oil should be designed for the pump. However, you should check the manufacturer’s recommendations to avoid buying the wrong type.
If you choose to use a synthetic oil, it is important to use a good quality oil. It helps the pump work more efficiently and prolong its life.
Vacuum Pump

Install

After choosing a suitable location, the next step is to install the pump. First, place the pump on a flat surface. Then, screw the pump onto the motor body above the check valve. Make sure the accessories are wrapped with sealing tape and secured with screws. The direction of gas inflow and outflow is indicated by arrows on the pump. The direction of rotation around the pump is also shown.
During commissioning, check the operation of each part of the pump. If the pump is equipped with a pipe connection, the pipe should be the same size and shape as the pump flange. Also, make sure that the piping does not cause any pressure drop. In addition, the first three weeks of operation require the installation of protective nets at the suction ports.
When selecting a pump, consider the back pressure of the system. Too much back pressure will affect the capacity of the vacuum pump. Also, check the temperature of the seal. If the temperature is too high, the seal may be damaged. It could also be due to a partially closed valve in the recirculation line or a clogged filter. Circulation pumps and heat exchangers should also be checked for fouling.
The vacuum pump is usually installed in the chassis area of ​​the car. They can be mounted next to the engine or on a lower support frame. They are usually fastened to the bracket using suitable shock absorbers and isolating elements. However, before installing the vacuum pump, be sure to check the vacuum pump’s wiring harness before connecting it to the vehicle.
In many experimental setups, a vacuum pump is essential. However, improperly installed vacuum pumps can expose users to harmful vapors and chemicals. Appropriate plugs and belt guards should be installed to prevent any accidental chemical exposure. It is also important to install a fume hood for the pump.
In most cases, vacuum pumps come with installation manuals and instructions. Some manufacturers even offer start-up assistance if needed.

China factory Xd-100c 2.2kw 100m3/H Rotary Vane Vacuum Pump for Extracting   vacuum pump electricChina factory Xd-100c 2.2kw 100m3/H Rotary Vane Vacuum Pump for Extracting   vacuum pump electric
editor by Dream 2024-05-02

China Best Sales Cast Iron Double Stage Rotary Vane Vacuum Pump for Vacuum Smelting vacuum pump engine

Product Description

Cast Iron Double stage Rotary Vane Vacuum Pump for vacuum smelting

Product Description

The 2X pump is 1 of the basic equipment used to extract gas from sealed containers and obtain a vacuum. It can be used alone or as a front-end pump for booster pumps, diffusion pumps, molecular pumps, etc. It can be used for vacuum smelting, vacuum welding, vacuum impregnation, coating, vacuum drying, as well as vacuum operations in industries such as chemical pharmaceuticals and electric vacuum devices.

Product Parameters

 

Model

2X-4A

2X-8A

2X-8

2X-15

2X-30A

2X-70A

Pumping speed(L/S)

4

8

8

15

30

70

Ultimate Pres-(≤Pa)

≤6×10 -2

Motor Power(kw)

0.55

1.1

1.1

2.2

3

5.5

Temperature Rise(ºC)

≤40ºC

LW Noise dB(A)

≤75

≤78

≤78

≤80

≤82

≤86

Inlet Diam- (mm)

Φ25

Φ25

Φ40

Φ40

Φ65

Φ80

Rotational (rpm)

450

550

320

320

450

420

Injection Amount of (L)

0.7

0.9

2

2.8

2

4.2

Size (cm)

55×34×41

55×43×44

79×43×54

79×53×54

78×50×56

91×65×70

Weight (Kg)

54

70

135

196

240

428

Type of protection(IP)

55

55

55

55

55

55

 
 

Company Profile

HangZhou Sifang Vacuum Equipment Co., Ltd. specializes in the production of vacuum furnaces, vacuum pumps, steel drums and other products.”Sifang” is the registered trademark of the company’s products.

our company is 1 professional vacuum equipment manufacturer in HangZhou, China. We specialize in vacuum pumps, furnaces, systems and components for diverse applications. We produce rotary vane vacuum pumps, water ring vacuum pumps, reciprocating vacuum pumps, roots vacuum pump units, vacuum heat treatment furnaces, vacuum aluminum brazing furnaces, high temperature brazing fur- naces, vacuum sintering furnaces, monocrystalline silicon furnaces and other products. All these vacuum equipment are widely used in aviation, aerospace, military, railway, automobile, machinery, mold, electronics, metallurgy, scientific research and other fields.

We have professional engineer support, high efficiency sales team and competitive price superiority, and attract customers from all over the world, we export to over 40 countries, including Europe, Poland, Serbia, Turkey, Russia, USA, Mexico, Brazil, India, Thailand, Middle east and South Africa.

After several years’ development, We have achieved great progress, we are equipped with the AutomaticCNCmachines and multi-func- tion testing machines. Our R&D department provide the strong tech- nical support and enable us to receive some 0 E M, O D M projects. We can produce at least 3000 sets vacuum equipment per year. With our innovative and energy-efficient vacuum equipment that is put to work in a multitude of manufacturing and process applica- tions, we also offer you a comprehensive suite of CHINAMFG ser- vices to complement our products.

FAQ

1.Q: Are you a factory or trading company?
A: We are a factory and we have professional team of workers,Designers and inspectors.

2.Q:Do you accept custom?
A:Of course.We have professional teams who make your designs,photos,imagines and OEM orders into real production.

3.Q:What’s your advantages?
A: Quick response to your enquiry,
High quality control,
Reasonable price,
Timely delivery,
Excellent after-sales service,
OEM/ODM are welcome

4.Q:What’s your shipping terms?
A:If you need to ship by air,we can use DHL,UPS,FedEx,TNT or EMS.If you need to ship by sea,we have many good forwarders to work with,they can provide the best price for you.

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Online Support
Warranty: 1 Year
Oil or Not: Oil
Structure: Vacuum Pump
Exhauster Method: Entrapment Vacuum Pump
Vacuum Degree: Vacuum
Customization:
Available

|

vacuum pump

Can Vacuum Pumps Be Used for Vacuum Packaging?

Yes, vacuum pumps can be used for vacuum packaging. Here’s a detailed explanation:

Vacuum packaging is a method used to remove air from a package or container, creating a vacuum environment. This process helps to extend the shelf life of perishable products, prevent spoilage, and maintain product freshness. Vacuum pumps play a crucial role in achieving the desired vacuum level for effective packaging.

When it comes to vacuum packaging, there are primarily two types of vacuum pumps commonly used:

1. Single-Stage Vacuum Pumps: Single-stage vacuum pumps are commonly used for vacuum packaging applications. These pumps use a single rotating vane or piston to create a vacuum. They can achieve moderate vacuum levels suitable for most packaging requirements. Single-stage pumps are relatively simple in design, compact, and cost-effective.

2. Rotary Vane Vacuum Pumps: Rotary vane vacuum pumps are another popular choice for vacuum packaging. These pumps utilize multiple vanes mounted on a rotor to create a vacuum. They offer higher vacuum levels compared to single-stage pumps, making them suitable for applications that require deeper levels of vacuum. Rotary vane pumps are known for their reliability, consistent performance, and durability.

When using vacuum pumps for vacuum packaging, the following steps are typically involved:

1. Preparation: Ensure that the packaging material, such as vacuum bags or containers, is suitable for vacuum packaging and can withstand the vacuum pressure without leakage. Place the product to be packaged inside the appropriate packaging material.

2. Sealing: Properly seal the packaging material, either by heat sealing or using specialized vacuum sealing equipment. This ensures an airtight enclosure for the product.

3. Vacuum Pump Operation: Connect the vacuum pump to the packaging equipment or directly to the packaging material. Start the vacuum pump to initiate the vacuuming process. The pump will remove the air from the packaging, creating a vacuum environment.

4. Vacuum Level Control: Monitor the vacuum level during the packaging process using pressure gauges or vacuum sensors. Depending on the specific packaging requirements, adjust the vacuum level accordingly. The goal is to achieve the desired vacuum level suitable for the product being packaged.

5. Sealing and Closure: Once the desired vacuum level is reached, seal the packaging material completely to maintain the vacuum environment. This can be done by heat sealing the packaging material or using specialized sealing mechanisms designed for vacuum packaging.

6. Product Labeling and Storage: After sealing, label the packaged product as necessary and store it appropriately, considering factors such as temperature, humidity, and light exposure, to maximize product shelf life.

It’s important to note that the specific vacuum level required for vacuum packaging may vary depending on the product being packaged. Some products may require a partial vacuum, while others may require a more stringent vacuum level. The choice of vacuum pump and the control mechanisms employed will depend on the specific vacuum packaging requirements.

Vacuum pumps are widely used in various industries for vacuum packaging applications, including food and beverage, pharmaceuticals, electronics, and more. They provide an efficient and reliable means of creating a vacuum environment, helping to preserve product quality and extend shelf life.

vacuum pump

How Do Vacuum Pumps Contribute to Energy Savings?

Vacuum pumps play a significant role in energy savings in various industries and applications. Here’s a detailed explanation:

Vacuum pumps contribute to energy savings through several mechanisms and efficiencies. Some of the key ways in which vacuum pumps help conserve energy are:

1. Improved Process Efficiency: Vacuum pumps are often used to remove gases and create low-pressure or vacuum conditions in industrial processes. By reducing the pressure, vacuum pumps enable the removal of unwanted gases or vapors, improving the efficiency of the process. For example, in distillation or evaporation processes, vacuum pumps help lower the boiling points of liquids, allowing them to evaporate or distill at lower temperatures. This results in energy savings as less heat is required to achieve the desired separation or concentration.

2. Reduced Energy Consumption: Vacuum pumps are designed to operate efficiently and consume less energy compared to other types of equipment that perform similar functions. Modern vacuum pump designs incorporate advanced technologies, such as variable speed drives, energy-efficient motors, and optimized control systems. These features allow vacuum pumps to adjust their operation based on demand, reducing energy consumption during periods of lower process requirements. By consuming less energy, vacuum pumps contribute to overall energy savings in industrial operations.

3. Leak Detection and Reduction: Vacuum pumps are often used in leak detection processes to identify and locate leaks in systems or equipment. By creating a vacuum or low-pressure environment, vacuum pumps can assess the integrity of a system and identify any sources of leakage. Detecting and repairing leaks promptly helps prevent energy wastage associated with the loss of pressurized fluids or gases. By addressing leaks, vacuum pumps assist in reducing energy losses and improving the overall energy efficiency of the system.

4. Energy Recovery Systems: In some applications, vacuum pumps can be integrated into energy recovery systems. For instance, in certain manufacturing processes, the exhaust gases from vacuum pumps may contain heat or have the potential for energy recovery. By utilizing heat exchangers or other heat recovery systems, the thermal energy from the exhaust gases can be captured and reused to preheat incoming fluids or provide heat to other parts of the process. This energy recovery approach further enhances the overall energy efficiency by utilizing waste heat that would otherwise be lost.

5. System Optimization and Control: Vacuum pumps are often integrated into centralized vacuum systems that serve multiple processes or equipment. These systems allow for better control, monitoring, and optimization of the vacuum generation and distribution. By centralizing the vacuum production and employing intelligent control strategies, energy consumption can be optimized based on the specific process requirements. This ensures that vacuum pumps operate at the most efficient levels, resulting in energy savings.

6. Maintenance and Service: Proper maintenance and regular servicing of vacuum pumps are essential for their optimal performance and energy efficiency. Routine maintenance includes tasks such as cleaning, lubrication, and inspection of pump components. Well-maintained pumps operate more efficiently, reducing energy consumption. Additionally, prompt repair of any faulty parts or addressing performance issues helps maintain the pump’s efficiency and prevents energy waste.

In summary, vacuum pumps contribute to energy savings through improved process efficiency, reduced energy consumption, leak detection and reduction, integration with energy recovery systems, system optimization and control, as well as proper maintenance and service. By utilizing vacuum pumps efficiently and effectively, industries can minimize energy waste, optimize energy usage, and achieve significant energy savings in various applications and processes.

vacuum pump

What Is a Vacuum Pump, and How Does It Work?

A vacuum pump is a mechanical device used to create and maintain a vacuum or low-pressure environment within a closed system. Here’s a detailed explanation:

A vacuum pump operates on the principle of removing gas molecules from a sealed chamber, reducing the pressure inside the chamber to create a vacuum. The pump accomplishes this through various mechanisms and techniques, depending on the specific type of vacuum pump. Here are the basic steps involved in the operation of a vacuum pump:

1. Sealed Chamber:

The vacuum pump is connected to a sealed chamber or system from which air or gas molecules need to be evacuated. The chamber can be a container, a pipeline, or any other enclosed space.

2. Inlet and Outlet:

The vacuum pump has an inlet and an outlet. The inlet is connected to the sealed chamber, while the outlet may be vented to the atmosphere or connected to a collection system to capture or release the evacuated gas.

3. Mechanical Action:

The vacuum pump creates a mechanical action that removes gas molecules from the chamber. Different types of vacuum pumps use various mechanisms for this purpose:

– Positive Displacement Pumps: These pumps physically trap gas molecules and remove them from the chamber. Examples include rotary vane pumps, piston pumps, and diaphragm pumps.

– Momentum Transfer Pumps: These pumps use high-speed jets or rotating blades to transfer momentum to gas molecules, pushing them out of the chamber. Examples include turbomolecular pumps and diffusion pumps.

– Entrapment Pumps: These pumps capture gas molecules by adsorbing or condensing them on surfaces or in materials within the pump. Cryogenic pumps and ion pumps are examples of entrainment pumps.

4. Gas Evacuation:

As the vacuum pump operates, it creates a pressure differential between the chamber and the pump. This pressure differential causes gas molecules to move from the chamber to the pump’s inlet.

5. Exhaust or Collection:

Once the gas molecules are removed from the chamber, they are either exhausted into the atmosphere or collected and processed further, depending on the specific application.

6. Pressure Control:

Vacuum pumps often incorporate pressure control mechanisms to maintain the desired level of vacuum within the chamber. These mechanisms can include valves, regulators, or feedback systems that adjust the pump’s operation to achieve the desired pressure range.

7. Monitoring and Safety:

Vacuum pump systems may include sensors, gauges, or indicators to monitor the pressure levels, temperature, or other parameters. Safety features such as pressure relief valves or interlocks may also be included to protect the system and operators from overpressure or other hazardous conditions.

It’s important to note that different types of vacuum pumps have varying levels of vacuum they can achieve and are suitable for different pressure ranges and applications. The choice of vacuum pump depends on factors such as the required vacuum level, gas composition, pumping speed, and the specific application’s requirements.

In summary, a vacuum pump is a device that removes gas molecules from a sealed chamber, creating a vacuum or low-pressure environment. The pump accomplishes this through mechanical actions, such as positive displacement, momentum transfer, or entrapment. By creating a pressure differential, the pump evacuates gas from the chamber, and the gas is either exhausted or collected. Vacuum pumps play a crucial role in various industries, including manufacturing, research, and scientific applications.

China Best Sales Cast Iron Double Stage Rotary Vane Vacuum Pump for Vacuum Smelting   vacuum pump engine	China Best Sales Cast Iron Double Stage Rotary Vane Vacuum Pump for Vacuum Smelting   vacuum pump engine
editor by Dream 2024-04-23

China wholesaler 2X-15 Oil Sealed Rotary Vane Vacuum Pump for Vacuum Heat Treatment vacuum pump engine

Product Description

Pump description:

1.Introduction :
The 2X series vacuum pump is of two-stage structure, its operation performance consists of 2 parts, high-pressure stage and low pressure stage. Its suction port is connected with the vacuum container or other vacuum equipments to helps intaking or draining the gas inside the container during operation. When the equipment is in vacuum, the high-pressure stage drain valve will be closed, then the gas suctioned by the high-pressure stage will be transferred to the second stage, after that, the gas will be suctioned and drained through the second stage, so that the vacuum equipment can get a certain extent vacuum. The technical parameter of the pump is 6×10-2Pa. According to the user’s operation requirements, to equip a vacuum booster pump, and this pump is used as a backing pump. Since the booster pump increased suction force, accompanied with the continuous suction of the backing pump, the equipment will obtain higher vacuum percentage.

2. Features:
2.1 Wide range of free-air capacities to match specific applications
2.2 Positive pressure oil system ensures proper lubrication and prevents oil starvation under high gas loads
2.3 Fast acting inlet valve protects internal components against oil and air contamination if the pump stops while under vacuum
2.4 Gas ballast valve limits internal condensation; Lets you use pump when condensable vapors are present.

Installation size:

Specifications:

Applications:

vacuum coating,vacuum heat treatment,vacuum smelting,vacuum tube,bulb,chemicals,packing,forming,health and medical appliances,laboratory,vacuum drying machines and vacuum filtering.

Trouble shooting:

FAQ:

1.  Q: Are you a manufacturer or trading company?

    A: We are manufacturer of vacuum pumps and water pumps in China since 1986.

2.  Q: What’s your MOQ?

    A: One set is ok.

3.  Q: What’s your payments terms?

    A: T/T, Western Union……

4.  Q: What certificates do you have?

    A: CE, ISO 9001 ….

5.  Q: How about the warranty?

    A: 12 months warranty since delivery.

6.  Q: What’s the delivery time?

    A: For different models,different motor specs and different material,delivery time is different,please double confirm with our sales team.

7.  Q: Can you do OEM brand?

    A: Yes, welcome.

8.  Q: Quality reliable?

    A: We have whole testing system controlled by micro-machine,testing performance curve can be sent to clients before arrange delivery.

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Warranty: One Year
Acting Form: Double-Acting
Type: Vane Pump
Displacement: Variable Pump
Performance: Health
Certification: CE, ISO, SGS
Customization:
Available

|

vacuum pump

Can Vacuum Pumps Be Used for Vacuum Packaging?

Yes, vacuum pumps can be used for vacuum packaging. Here’s a detailed explanation:

Vacuum packaging is a method used to remove air from a package or container, creating a vacuum environment. This process helps to extend the shelf life of perishable products, prevent spoilage, and maintain product freshness. Vacuum pumps play a crucial role in achieving the desired vacuum level for effective packaging.

When it comes to vacuum packaging, there are primarily two types of vacuum pumps commonly used:

1. Single-Stage Vacuum Pumps: Single-stage vacuum pumps are commonly used for vacuum packaging applications. These pumps use a single rotating vane or piston to create a vacuum. They can achieve moderate vacuum levels suitable for most packaging requirements. Single-stage pumps are relatively simple in design, compact, and cost-effective.

2. Rotary Vane Vacuum Pumps: Rotary vane vacuum pumps are another popular choice for vacuum packaging. These pumps utilize multiple vanes mounted on a rotor to create a vacuum. They offer higher vacuum levels compared to single-stage pumps, making them suitable for applications that require deeper levels of vacuum. Rotary vane pumps are known for their reliability, consistent performance, and durability.

When using vacuum pumps for vacuum packaging, the following steps are typically involved:

1. Preparation: Ensure that the packaging material, such as vacuum bags or containers, is suitable for vacuum packaging and can withstand the vacuum pressure without leakage. Place the product to be packaged inside the appropriate packaging material.

2. Sealing: Properly seal the packaging material, either by heat sealing or using specialized vacuum sealing equipment. This ensures an airtight enclosure for the product.

3. Vacuum Pump Operation: Connect the vacuum pump to the packaging equipment or directly to the packaging material. Start the vacuum pump to initiate the vacuuming process. The pump will remove the air from the packaging, creating a vacuum environment.

4. Vacuum Level Control: Monitor the vacuum level during the packaging process using pressure gauges or vacuum sensors. Depending on the specific packaging requirements, adjust the vacuum level accordingly. The goal is to achieve the desired vacuum level suitable for the product being packaged.

5. Sealing and Closure: Once the desired vacuum level is reached, seal the packaging material completely to maintain the vacuum environment. This can be done by heat sealing the packaging material or using specialized sealing mechanisms designed for vacuum packaging.

6. Product Labeling and Storage: After sealing, label the packaged product as necessary and store it appropriately, considering factors such as temperature, humidity, and light exposure, to maximize product shelf life.

It’s important to note that the specific vacuum level required for vacuum packaging may vary depending on the product being packaged. Some products may require a partial vacuum, while others may require a more stringent vacuum level. The choice of vacuum pump and the control mechanisms employed will depend on the specific vacuum packaging requirements.

Vacuum pumps are widely used in various industries for vacuum packaging applications, including food and beverage, pharmaceuticals, electronics, and more. They provide an efficient and reliable means of creating a vacuum environment, helping to preserve product quality and extend shelf life.

vacuum pump

How Do Vacuum Pumps Impact the Quality of 3D Printing?

Vacuum pumps play a significant role in improving the quality and performance of 3D printing processes. Here’s a detailed explanation:

3D printing, also known as additive manufacturing, is a process of creating three-dimensional objects by depositing successive layers of material. Vacuum pumps are utilized in various aspects of 3D printing to enhance the overall quality, accuracy, and reliability of printed parts. Here are some key ways in which vacuum pumps impact 3D printing:

1. Material Handling and Filtration: Vacuum pumps are used in 3D printing systems to handle and control the flow of materials. They create the necessary suction force to transport powdered materials, such as polymers or metal powders, from storage containers to the printing chamber. Vacuum systems also assist in filtering and removing unwanted particles or impurities from the material, ensuring the purity and consistency of the feedstock. This helps to prevent clogging or contamination issues during the printing process.

2. Build Plate Adhesion: Proper adhesion of the printed object to the build plate is crucial for achieving dimensional accuracy and preventing warping or detachment during the printing process. Vacuum pumps are employed to create a vacuum environment or suction force that securely holds the build plate and ensures firm adhesion between the first layer of the printed object and the build surface. This promotes stability and minimizes the risk of layer shifting or deformation during the printing process.

3. Material Drying: Many 3D printing materials, such as filament or powdered polymers, can absorb moisture from the surrounding environment. Moisture-contaminated materials can lead to poor print quality, reduced mechanical properties, or defects in the printed parts. Vacuum pumps with integrated drying capabilities can be employed to create a low-pressure environment, effectively removing moisture from the materials before they are used in the printing process. This ensures the dryness and quality of the materials, resulting in improved print outcomes.

4. Resin Handling in Stereolithography (SLA): In SLA 3D printing, a liquid resin is selectively cured using light sources to create the desired object. Vacuum pumps are utilized to facilitate the resin handling process. They can be employed to degas or remove air bubbles from the liquid resin, ensuring a smooth and bubble-free flow during material dispensing. This helps to prevent defects and imperfections caused by trapped air or bubbles in the final printed part.

5. Enclosure Pressure Control: Some 3D printing processes, such as selective laser sintering (SLS) or binder jetting, require the printing chamber to be maintained at a specific pressure or controlled atmosphere. Vacuum pumps are used to create a controlled low-pressure or vacuum environment within the printing chamber, enabling precise pressure regulation and maintaining the desired conditions for optimal printing results. This control over the printing environment helps to prevent oxidation, improve material flow, and enhance the quality and consistency of printed parts.

6. Post-Processing and Cleaning: Vacuum pumps can also aid in post-processing steps and cleaning of 3D printed parts. For instance, in processes like support material removal or surface finishing, vacuum systems can assist in the removal of residual support structures or excess powder from printed objects. They can also be employed in vacuum-based cleaning methods, such as vapor smoothing, to achieve smoother surface finishes and enhance the aesthetics of the printed parts.

7. System Maintenance and Filtration: Vacuum pumps used in 3D printing systems require regular maintenance and proper filtration to ensure their efficient and reliable operation. Effective filtration systems within the vacuum pumps help to remove any contaminants or particles generated during printing, preventing their circulation and potential deposition on the printed parts. This helps to maintain the cleanliness of the printing environment and minimize the risk of defects or impurities in the final printed objects.

In summary, vacuum pumps have a significant impact on the quality of 3D printing. They contribute to material handling and filtration, build plate adhesion, material drying, resin handling in SLA, enclosure pressure control, post-processing and cleaning, as well as system maintenance and filtration. By utilizing vacuum pumps in these critical areas, 3D printing processes can achieve improved accuracy, dimensional stability, material quality, and overall print quality.

vacuum pump

What Are the Primary Applications of Vacuum Pumps?

Vacuum pumps have a wide range of applications across various industries. Here’s a detailed explanation:

1. Industrial Processes:

Vacuum pumps play a vital role in numerous industrial processes, including:

– Vacuum Distillation: Vacuum pumps are used in distillation processes to lower the boiling points of substances, enabling separation and purification of various chemicals and compounds.

– Vacuum Drying: Vacuum pumps aid in drying processes by creating a low-pressure environment, which accelerates moisture removal from materials without excessive heat.

– Vacuum Packaging: Vacuum pumps are used in the food industry to remove air from packaging containers, prolonging the shelf life of perishable goods by reducing oxygen exposure.

– Vacuum Filtration: Filtration processes can benefit from vacuum pumps to enhance filtration rates by applying suction, facilitating faster separation of solids and liquids.

2. Laboratory and Research:

Vacuum pumps are extensively used in laboratories and research facilities for various applications:

– Vacuum Chambers: Vacuum pumps create controlled low-pressure environments within chambers for conducting experiments, testing materials, or simulating specific conditions.

– Mass Spectrometry: Mass spectrometers often utilize vacuum pumps to create the necessary vacuum conditions for ionization and analysis of samples.

– Freeze Drying: Vacuum pumps enable freeze-drying processes, where samples are frozen and then subjected to a vacuum, allowing the frozen water to sublimate directly from solid to vapor state.

– Electron Microscopy: Vacuum pumps are essential for electron microscopy techniques, providing the necessary vacuum environment for high-resolution imaging of samples.

3. Semiconductor and Electronics Industries:

High vacuum pumps are critical in the semiconductor and electronics industries for manufacturing and testing processes:

– Semiconductor Fabrication: Vacuum pumps are used in various stages of chip manufacturing, including deposition, etching, and ion implantation processes.

– Thin Film Deposition: Vacuum pumps create the required vacuum conditions for depositing thin films of materials onto substrates, as done in the production of solar panels, optical coatings, and electronic components.

– Leak Detection: Vacuum pumps are utilized in leak testing applications to detect and locate leaks in electronic components, systems, or pipelines.

4. Medical and Healthcare:

Vacuum pumps have several applications in the medical and healthcare sectors:

– Vacuum Assisted Wound Closure: Vacuum pumps are used in negative pressure wound therapy (NPWT), where they create a controlled vacuum environment to promote wound healing and removal of excess fluids.

– Laboratory Equipment: Vacuum pumps are essential in medical and scientific equipment such as vacuum ovens, freeze dryers, and centrifugal concentrators.

– Anesthesia and Medical Suction: Vacuum pumps are utilized in anesthesia machines and medical suction devices to create suction and remove fluids or gases from the patient’s body.

5. HVAC and Refrigeration:

Vacuum pumps are employed in the HVAC (Heating, Ventilation, and Air Conditioning) and refrigeration industries:

– Refrigeration and Air Conditioning Systems: Vacuum pumps are used during system installation, maintenance, and repair to evacuate moisture and air from refrigeration and air conditioning systems, ensuring efficient operation.

– Vacuum Insulation Panels: Vacuum pumps are utilized in the manufacturing of vacuum insulation panels, which offer superior insulation properties for buildings and appliances.

6. Power Generation:

Vacuum pumps play a role in power generation applications:

– Steam Condenser Systems: Vacuum pumps are used in power plants to remove non-condensable gases from steam condenser systems, improving thermal efficiency.

– Gas Capture: Vacuum pumps are utilized to capture and remove gases, such as hydrogen or helium, in nuclear power plants, research reactors, or particle accelerators.

These are just a few examples of the primary applications of vacuum pumps. The versatility and wide range of vacuum pump types make them essential in numerous industries, contributing to various manufacturing processes, research endeavors, and technological advancements.

China wholesaler 2X-15 Oil Sealed Rotary Vane Vacuum Pump for Vacuum Heat Treatment   vacuum pump engine	China wholesaler 2X-15 Oil Sealed Rotary Vane Vacuum Pump for Vacuum Heat Treatment   vacuum pump engine
editor by Dream 2024-04-22

China factory High Performance Rotary Lobe Roots Vacuum Pump for Chemical Industry vacuum pump connector

Product Description

High Performance Rotary Lobe Roots Vacuum Pump for Chemical Industry

Product Description

Product Parameters

Model

ZJ-30

ZJ-70

ZJ-150

ZJ-300

ZJ-600

ZJ-1200

ZJ-2500

ZJ-5000

Ultimate total pressure(Pa)

0.05

0.05

0.05

0.05

0.05

0.05

0.05

0.05

Motor Power(Kw)

0.75

1.5

3

4

7.5

11

22

45

Nominal Motor speed(rpm)

2850

2850

2870

1450

2900

1400

2880

1450

Nominal Motor current(A)

1.8

3.4

6.2

15.4

14.8

22.3

41

84.7

Pumping size(mm)

650X315X255

770X315X255

1060X462X380

1330X556X505

1410X556X505

1710X1070X850

1820X1070X850

2700X1200X1100

Weight (with oil filling)kg

76

96

200

502

520

1550

1620

4000

Type of protection(IP)

55

55

55

55

55

55

55

55

Detailed Photos

Roots vacuum pump (abbreviated as Roots pump) is a rotary variable capacity vacuum pump without internal compression. It utilizes 2 8-shaped rotors to rotate in the pump casing to generate suction and exhaust effects. Its principle is similar to that of a Roots blower. Due to its operation in a low pressure range, the gas molecules have a large free range, and the resistance of gas leakage through small slits is high, so it can achieve a high compression ratio and can be used as a booster vacuum pump; But it cannot directly discharge the gas into the atmosphere alone, and needs to be used in series with the front stage vacuum pump. The extracted gas is carried into the atmosphere through the front stage vacuum pump.

Roots pumps are widely used in vacuum degassing, vacuum melting, vacuum treatment of molten steel in the vacuum metallurgy industry, as well as in devices such as space simulation and low-density wind tunnels to extract corrosive gases. It can also be used in production processes such as distillation, evaporation, and drying in industries such as chemical, food, pharmaceutical, and motor manufacturing.

The ZJ series Roots vacuum pump is a rotary variable capacity vacuum pump that requires a front stage pump to be used. It has a large pumping speed in a wide pressure range in China and is not sensitive to dust and water vapor in the extracted gas. It is widely used in industries such as metallurgy, chemical industry, food, and electronic coating.

 

Company Profile

HangZhou Sifang Vacuum Equipment Co., Ltd. specializes in the production of vacuum furnaces, vacuum pumps, steel drums and other products.”Sifang” is the registered trademark of the company’s products.

our company is 1 professional vacuum equipment manufacturer in HangZhou, China. We specialize in vacuum pumps, furnaces, systems and components for diverse applications. We produce rotary vane vacuum pumps, water ring vacuum pumps, reciprocating vacuum pumps, roots vacuum pump units, vacuum heat treatment furnaces, vacuum aluminum brazing furnaces, high temperature brazing fur- naces, vacuum sintering furnaces, monocrystalline silicon furnaces and other products. All these vacuum equipment are widely used in aviation, aerospace, military, railway, automobile, machinery, mold, electronics, metallurgy, scientific research and other fields.

We have professional engineer support, high efficiency sales team and competitive price superiority, and attract customers from all over the world, we export to over 40 countries, including Europe, Poland, Serbia, Turkey, Russia, USA, Mexico, Brazil, India, Thailand, Middle east and South Africa.

After several years’ development, We have achieved great progress, we are equipped with the AutomaticCNCmachines and multi-func- tion testing machines. Our R&D department provide the strong tech- nical support and enable us to receive some 0 E M, O D M projects. We can produce at least 3000 sets vacuum equipment per year. With our innovative and energy-efficient vacuum equipment that is put to work in a multitude of manufacturing and process applica- tions, we also offer you a comprehensive suite of CHINAMFG ser- vices to complement our products.

FAQ

1.Q: Are you a factory or trading company?
A: We are a factory and we have professional team of workers,Designers and inspectors.

2.Q:Do you accept custom?
A:Of course.We have professional teams who make your designs,photos,imagines and OEM orders into real production.

3.Q:What’s your advantages?
A: Quick response to your enquiry,
High quality control,
Reasonable price,
Timely delivery,
Excellent after-sales service,
OEM/ODM are welcome

4.Q:What’s your shipping terms?
A:If you need to ship by air,we can use DHL,UPS,FedEx,TNT or EMS.If you need to ship by sea,we have many good forwarders to work with,they can provide the best price for you.

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After-sales Service: Online Support
Warranty: 1 Year
Oil or Not: Oil
Structure: Vacuum Pump
Exhauster Method: Entrapment Vacuum Pump
Vacuum Degree: Vacuum
Customization:
Available

|

vacuum pump

What Is the Impact of Altitude on Vacuum Pump Performance?

The performance of vacuum pumps can be influenced by the altitude at which they are operated. Here’s a detailed explanation:

Altitude refers to the elevation or height above sea level. As the altitude increases, the atmospheric pressure decreases. This decrease in atmospheric pressure can have several effects on the performance of vacuum pumps:

1. Reduced Suction Capacity: Vacuum pumps rely on the pressure differential between the suction side and the discharge side to create a vacuum. At higher altitudes, where the atmospheric pressure is lower, the pressure differential available for the pump to work against is reduced. This can result in a decrease in the suction capacity of the vacuum pump, meaning it may not be able to achieve the same level of vacuum as it would at lower altitudes.

2. Lower Ultimate Vacuum Level: The ultimate vacuum level, which represents the lowest pressure that a vacuum pump can achieve, is also affected by altitude. As the atmospheric pressure decreases with increasing altitude, the ultimate vacuum level that can be attained by a vacuum pump is limited. The pump may struggle to reach the same level of vacuum as it would at sea level or lower altitudes.

3. Pumping Speed: Pumping speed is a measure of how quickly a vacuum pump can remove gases from a system. At higher altitudes, the reduced atmospheric pressure can lead to a decrease in pumping speed. This means that the vacuum pump may take longer to evacuate a chamber or system to the desired vacuum level.

4. Increased Power Consumption: To compensate for the decreased pressure differential and achieve the desired vacuum level, a vacuum pump operating at higher altitudes may require higher power consumption. The pump needs to work harder to overcome the lower atmospheric pressure and maintain the necessary suction capacity. This increased power consumption can impact energy efficiency and operating costs.

5. Efficiency and Performance Variations: Different types of vacuum pumps may exhibit varying degrees of sensitivity to altitude. Oil-sealed rotary vane pumps, for example, may experience more significant performance variations compared to dry pumps or other pump technologies. The design and operating principles of the vacuum pump can influence its ability to maintain performance at higher altitudes.

It’s important to note that vacuum pump manufacturers typically provide specifications and performance curves for their pumps based on standardized conditions, often at or near sea level. When operating a vacuum pump at higher altitudes, it is advisable to consult the manufacturer’s guidelines and consider any altitude-related limitations or adjustments that may be necessary.

In summary, the altitude at which a vacuum pump operates can have an impact on its performance. The reduced atmospheric pressure at higher altitudes can result in decreased suction capacity, lower ultimate vacuum levels, reduced pumping speed, and potentially increased power consumption. Understanding these effects is crucial for selecting and operating vacuum pumps effectively in different altitude environments.

vacuum pump

Considerations for Selecting a Vacuum Pump for Cleanroom Applications

When it comes to selecting a vacuum pump for cleanroom applications, several considerations should be taken into account. Here’s a detailed explanation:

Cleanrooms are controlled environments used in industries such as semiconductor manufacturing, pharmaceuticals, biotechnology, and microelectronics. These environments require strict adherence to cleanliness and particle control standards to prevent contamination of sensitive processes or products. Selecting the right vacuum pump for cleanroom applications is crucial to maintain the required level of cleanliness and minimize the introduction of contaminants. Here are some key considerations:

1. Cleanliness: The cleanliness of the vacuum pump is of utmost importance in cleanroom applications. The pump should be designed and constructed to minimize the generation and release of particles, oil vapors, or other contaminants into the cleanroom environment. Oil-free or dry vacuum pumps are commonly preferred in cleanroom applications as they eliminate the risk of oil contamination. Additionally, pumps with smooth surfaces and minimal crevices are easier to clean and maintain, reducing the potential for particle buildup.

2. Outgassing: Outgassing refers to the release of gases or vapors from the surfaces of materials, including the vacuum pump itself. In cleanroom applications, it is crucial to select a vacuum pump with low outgassing characteristics to prevent the introduction of contaminants into the environment. Vacuum pumps specifically designed for cleanroom use often undergo special treatments or use materials with low outgassing properties to minimize this effect.

3. Particle Generation: Vacuum pumps can generate particles due to the friction and wear of moving parts, such as rotors or vanes. These particles can become a source of contamination in cleanrooms. When selecting a vacuum pump for cleanroom applications, it is essential to consider the pump’s particle generation level and choose pumps that have been designed and tested to minimize particle emissions. Pumps with features like self-lubricating materials or advanced sealing mechanisms can help reduce particle generation.

4. Filtration and Exhaust Systems: The filtration and exhaust systems associated with the vacuum pump are critical for maintaining cleanroom standards. The vacuum pump should be equipped with efficient filters that can capture and remove any particles or contaminants generated during operation. High-quality filters, such as HEPA (High-Efficiency Particulate Air) filters, can effectively trap even the smallest particles. The exhaust system should be properly designed to ensure that filtered air is released outside the cleanroom or passes through additional filtration before being reintroduced into the environment.

5. Noise and Vibrations: Noise and vibrations generated by vacuum pumps can have an impact on cleanroom operations. Excessive noise can affect the working environment and compromise communication, while vibrations can potentially disrupt sensitive processes or equipment. It is advisable to choose vacuum pumps specifically designed for quiet operation and that incorporate measures to minimize vibrations. Pumps with noise-dampening features and vibration isolation systems can help maintain a quiet and stable cleanroom environment.

6. Compliance with Standards: Cleanroom applications often have specific industry standards or regulations that must be followed. When selecting a vacuum pump, it is important to ensure that it complies with relevant cleanroom standards and requirements. Considerations may include ISO cleanliness standards, cleanroom classification levels, and industry-specific guidelines for particle count, outgassing levels, or allowable noise levels. Manufacturers that provide documentation and certifications related to cleanroom suitability can help demonstrate compliance.

7. Maintenance and Serviceability: Proper maintenance and regular servicing of vacuum pumps are essential for their reliable and efficient operation. When choosing a vacuum pump for cleanroom applications, consider factors such as ease of maintenance, availability of spare parts, and access to service and support from the manufacturer. Pumps with user-friendly maintenance features, clear service instructions, and a responsive customer support network can help minimize downtime and ensure continued cleanroom performance.

In summary, selecting a vacuum pump for cleanroom applications requires careful consideration of factors such as cleanliness, outgassing characteristics, particle generation, filtration and exhaust systems, noise and vibrations, compliance with standards, and maintenance requirements. By choosing vacuum pumps designed specifically for cleanroom use and considering these key factors, cleanroom operators can maintain the required level of cleanliness and minimize the risk of contamination in their critical processes and products.

vacuum pump

What Is a Vacuum Pump, and How Does It Work?

A vacuum pump is a mechanical device used to create and maintain a vacuum or low-pressure environment within a closed system. Here’s a detailed explanation:

A vacuum pump operates on the principle of removing gas molecules from a sealed chamber, reducing the pressure inside the chamber to create a vacuum. The pump accomplishes this through various mechanisms and techniques, depending on the specific type of vacuum pump. Here are the basic steps involved in the operation of a vacuum pump:

1. Sealed Chamber:

The vacuum pump is connected to a sealed chamber or system from which air or gas molecules need to be evacuated. The chamber can be a container, a pipeline, or any other enclosed space.

2. Inlet and Outlet:

The vacuum pump has an inlet and an outlet. The inlet is connected to the sealed chamber, while the outlet may be vented to the atmosphere or connected to a collection system to capture or release the evacuated gas.

3. Mechanical Action:

The vacuum pump creates a mechanical action that removes gas molecules from the chamber. Different types of vacuum pumps use various mechanisms for this purpose:

– Positive Displacement Pumps: These pumps physically trap gas molecules and remove them from the chamber. Examples include rotary vane pumps, piston pumps, and diaphragm pumps.

– Momentum Transfer Pumps: These pumps use high-speed jets or rotating blades to transfer momentum to gas molecules, pushing them out of the chamber. Examples include turbomolecular pumps and diffusion pumps.

– Entrapment Pumps: These pumps capture gas molecules by adsorbing or condensing them on surfaces or in materials within the pump. Cryogenic pumps and ion pumps are examples of entrainment pumps.

4. Gas Evacuation:

As the vacuum pump operates, it creates a pressure differential between the chamber and the pump. This pressure differential causes gas molecules to move from the chamber to the pump’s inlet.

5. Exhaust or Collection:

Once the gas molecules are removed from the chamber, they are either exhausted into the atmosphere or collected and processed further, depending on the specific application.

6. Pressure Control:

Vacuum pumps often incorporate pressure control mechanisms to maintain the desired level of vacuum within the chamber. These mechanisms can include valves, regulators, or feedback systems that adjust the pump’s operation to achieve the desired pressure range.

7. Monitoring and Safety:

Vacuum pump systems may include sensors, gauges, or indicators to monitor the pressure levels, temperature, or other parameters. Safety features such as pressure relief valves or interlocks may also be included to protect the system and operators from overpressure or other hazardous conditions.

It’s important to note that different types of vacuum pumps have varying levels of vacuum they can achieve and are suitable for different pressure ranges and applications. The choice of vacuum pump depends on factors such as the required vacuum level, gas composition, pumping speed, and the specific application’s requirements.

In summary, a vacuum pump is a device that removes gas molecules from a sealed chamber, creating a vacuum or low-pressure environment. The pump accomplishes this through mechanical actions, such as positive displacement, momentum transfer, or entrapment. By creating a pressure differential, the pump evacuates gas from the chamber, and the gas is either exhausted or collected. Vacuum pumps play a crucial role in various industries, including manufacturing, research, and scientific applications.

China factory High Performance Rotary Lobe Roots Vacuum Pump for Chemical Industry   vacuum pump connector	China factory High Performance Rotary Lobe Roots Vacuum Pump for Chemical Industry   vacuum pump connector
editor by Dream 2024-04-19