200kg Per Hour Milk Powder Machine and Equipment Plant for Sale

200kg Per Hour Milk Powder Machine and Equipment Plant for Sale

Production method of total milk powder

 

 

Procedure circulation:

Raw milk acceptance pretreatment —-preheating sterilization—- concentration —spray drying—- cooling screening powder —packaging packing —inspection concluded merchandise

1.      Acceptance and preprocessing technique one. Raw milk, uncooked milk should be clean, not mixed with abnormal breast, bodyweight must be 1.571 ~ 1.032 (20 ºC), the acidity of not far more than 20 ° T, fat material of no significantly less than three.one% and not considerably less than eleven.5% milk solids. The quantity of blended micro organism shall not exceed two hundred,000 / ml. Certified milk should be filtered and purified.

2. Preheating sterilization: the goal is to eliminate the microorganisms in the milk and demolish the enzyme action. Higher temperature short time sterilization technique is normally used, or ultra-high temperature instantaneous time sterilization method. If use chip or tubular sterilizer, generally used in the sterilization situations of 80 ~ 85 ºC, 30 CZPTs, or 95 ºC, keep 24 CZPTs. If use extremely-higher temperature instantaneous sterilization gadget, is a hundred and twenty ~ 150 ºC, hold 1 ~ 2 CZPTs.

There are three ways to add sugar to milk powder :(1) include sugar when preheating sterilization(2) grind sucrose, sterilize it, combine the powder with the atomized milk powder, and then fill the pot(3) insert part of the sugar when preheating sterilization, and then add the remaining sugar when cHangZhou.

In common, the techniques of (2) and (3) can be utilised to create the powdered milk made up of 35% sugar. But according to the nationwide CZPT, the sucrose material in included milk powder must be much less than 20%.

 

three. Focus: the uncooked milk must be vacuum concentrated instantly right after sterilization. CZPTly, focus to about 1/4 of the quantity of raw milk. Concentration gear, basic small dairy multi-objective single-influence vacuum focus pot, larger dairy are used in the double-result or 3-impact vacuum evaporator, also have the use of vane vacuum evaporator. At the end of the concentration, the concentrated milk need to be filtered, normally utilizing a double filter.

 

four. Spray drying: very first by the blower inlet air filter, by way of the air heater heating to 130 ~ 160 ºC, into the spray drying chamber. At the very same time, the filtered concentrated milk is pumped by high stress to the atomizer or by the milk pump to the centrifugal spray rotary table, sprayed into ten ~ 20 micron milk droplets and very hot air full get in touch with, powerful warmth exchange and quality exchange, quickly get rid of water, in an instantaneous to comprehensive evaporation, drying. It is then settled at the bottom of the drying chamber, which is discharged repeatedly by way of the powder creating mechanism for timely cooling. Finally, sieve and package the powder.

 

five.Powder, cooling: spray drying indoor milk powder demands rapid and constant discharge of well timed cooling, so as not to warmth as well lengthy, lessen the good quality of goods. The powder merchandise generally utilized in dairy business are screw conveyor, drum type valve, vortex gas seal valve and electromagnetic oscillation powder filling unit. CZPT production technologies, is the powder, cooling, sieve powder, powder, powder storage and weighing packaging and other procedures connected into a continuous manufacturing line. The powder and drying powder need to be screened immediately soon after the powder is out. Make the product great in time. Spray drying milk powder requires well timed cooling to much less than 30 ºC . At present, fluidized mattress powder cooling system is usually used.

6.weighing CZPT: Milk powder must be packaged right away after cooling with a horse’s tin canister, glass tank or plastic bag. According to the shelf life and use of different demands, can be divided into tiny cans sealed packaging, plastic bag packaging and huge packaging. The need for long-time period preservation of milk powder, it is best to use a iron tank vacuum nitrogen filling seal packaging, preservation time period can achieve 3~5 several years. If offered in the quick term, then far more use of polyethylene plastic bag packaging, each bag of $ g or G, with high-frequency electric heater welding seal. Little packaging weighing requirements are correct and speedy, the common use of capacity or excess weight automatic weighing cHangZhou machine. Large packaged milk powder is usually supplied to individuals with specific requirements and is also divided into canned and bagged. Each tank weighs twelve.five kg every single bag weighs 12.5 kg or a kilogram.

 

Comparison of various milk powder manufacturing processes

1. Damp method

It is manufactured by immediately spraying fresh cow (sheep) milk into vitamins. It not only does not have intermediate backlinks such as milk powder re-dissolution, but also makes use of numerous filtration processes to avoid basic safety hazards and fully make certain the harmony of numerous nutrients. The soaked procedure is a lot more complex and calls for far more gear. The main products for the early treatment is the internet milk device, the homogenizer, if possible the sterilization device, the focus products, the drying gear, the packaging equipment, and some ancillary tools. Boiler, sewage treatment method, etc.

Moist approach demands 3 circumstances

one. Have to have a pasture
two, should have milk
three, should have a milk powder processing plant.
The milk powder produced by the damp process is made of raw beef (sheep) milk as the raw content in the 1st time. The item has great homogeneity, secure bodily and chemical indicators, and balanced vitamins and minerals. A variety of vitamins and minerals will be in the milk. A fully dissolved method can also lessen the CZPTary pollution of milk powder, which can guarantee the freshness and dietary benefit of the last merchandise, but the use of “wet strategy” creation is not all dairy firms can do, this is mostly The distance amongst the milk source and the generation plant is established, but with a single soaked approach, some heat sensitive nutrients are easily ruined in the course of the spray drying process.

 

2, dry process

The dry method is to insert the bought huge-deal whey powder to the mixing tank, and place in the nutrition extra by numerous solids. After entirely stirring, the combination is directly dispensed. The dry method is reasonably easy, mostly mixers, packaging machines, and so forth.

Dry procedure heat sensitive materials (this kind of as warmth-labile materials, which are vulnerable to decomposition, polymerization, oxidation and other metamorphic reactions when heated) are effortless to add. Nonetheless, the uniformity of the products created by the dry method is not as very good as that of the damp process, and there are some distinctions in the flavor of the style in contrast with the milk powder produced by the wet process.

The dry strategy has higher needs on the workshop, and the GMP workshop is usually employed. In purchase to make sure the protection for the duration of the manufacturing and processing of milk powder, the official web site of the Food and Drug Administration issued the “Observe on the Appropriate Perform on the Production License Assessment for the Manufacturing of Infant Method Milk Powder Making use of CZPTed Base Powder”: Permitting enterprises to use imported foundation powder as uncooked materials to create infants. For infant formula, the organization have to make in accordance to the dry procedure specified in the “Infant Method Milk Powder Generation License Review Restrictions (2013 Version)”. It is strictly forbidden for enterprises to use imported big-deal toddler system milk powder for manufacturing and distribution. This regulation is certain to enhance the value and expenditure of the business for milk powder producers.

 

Find out about the wet and dry procedures of milk powder, as properly as their strengths and weaknesses. So, what sort of method is utilised to distinguish the concluded milk powder? Right here you ought to be reminded that you can distinguish it from the ingredients list of the milk powder packaging: If the first merchandise of the ingredient list is “raw cow (sheep) milk”, ” Fresh milk” is the damp method if it is “complete unwanted fat milk powder, skimmed milk powder or skim milk powder, and so on.” is the dry procedure or dry and moist mixing method.
3. Dry and wet composite method
The dry-damp composite process refers to the simultaneous processing of refreshing milk by dry mixing and wet mixing. The milk powder that can be produced by the wet mixing method is relatively close to the milk resource, which can guarantee that the refreshing milk is powdered as soon as and can speedily turn out to be the smallest package that can be marketed. It reduces the air pollution of the intermediate hyperlink, assures the freshness of the milk powder, and immediately mixes the vitamins and minerals into the fresh milk to make the nutrient mixture far more uniform, while some warmth-sensitive nutrients (nutritional vitamins, probiotics) are included in the dry mixing procedure to make certain its action. . This procedure is outstanding to the wet mixing process or the dry mixing process on your own.

 

 

 

The introduction of equipment:

1, Fresh Milk Temporary Storage Tank: 

Scope of Use: 

Mainly utilised in new milk, juice, tea drinks and pharmaceutical factors mixing just before the use of substance momentary storage, in get to minimize precipitation to aid the subsequent full mixing and blending, short term storage tank can be optional circulating centrifugal pump and insulation device. This gear is an indispensable gear for foodstuff, beverage and pharmaceutical vegetation. The use of components for SUS304 stainless metal, in Line with GMP production CZPTs.

System diagram:

Unit parameters: 

one Powerful Quantity:2000L 

two. plate for 304# stainless steel

three. tank insulation CZPT compressor electricity:6.5KW 

4. the gear in the tank is 300MESH, the physical appearance of 2B sub-light-weight

five. outfitted with self-priming feed pump, sanitary grade. 

six. fully enclosed best with 0° , anti-fly dust-evidence breathable hole,

7. CZPT Cleaning: The top of the products is equipped with 360 diploma rotating CIP cleansing head

8. Electronic temperature meter, temperature exhibit selection 0ºC-ºC

9. CZPT Solitary-layer vertical construction, the lower element of the CZPT rapidly connecting valve team. 

A . Double leading feed Port phiXihu (West Lake) Dis.

Four only adjustable height feet. 

A . CZPT Composition: single-layer cone base sort

the 4~seven diploma holds temperature and can be cooled repeatedly at continuous temperature. 

 

2 , CZPT-Quality Ice Water Models :           

1 , structural description : It embodies realistic construction, higher effectiveness and much better power consumption coefficient. Air-cooled type. 

CZPT Movement: The use of imported compressor machine, two-stage variable velocity, very first-course pulley, two-stage curved arm gear symmetrical transmission, unique alloy bearings, bilateral rolling bearings, horizontal balance, reduced sounds, mechanical effectiveness on typical increased by about a cent. 

Moisturizing sliding: Splash Variety free lubrication, safe and dependable. 

Primary pump human body: three-facet type, the cover making use of radial self-place seal, resilient, no exterior leakage.

System Power: 5P

minimal environment temperature: -5 degrees Celsius. 

Unit Measurement: 1500mm*650mm*1450mm ( length * width * height)

 

3 , GY-2000LS Little and medium-sized Pap milk sterilizer: 

one ), Scope Of Use: 

This tools is widely used in fresh milk, standard Chinese medicine, biopharmaceutical, soy merchandise, liquid condiments and other resources pasteurization, substantial temperature sterilization, very suited for little and medium-sized manufacturing of pasteurized milk goods. This creation-type pasteurization device sets heating, sterilization, cooling, very hot filling as one. It is the ideal complete set of equipment for school and group dairy creation enterprises.

two ), CZPT Features: 

The sterilization temperature of this products can be set according to the specifications of pasteurization or higher temperature sterilization, sterilization temperature the ° C~85 ° C can be modified arbitrarily. All areas of the tools in contact with the merchandise are manufactured of SUS 304 stainless metal, casing washers and seals are created of meals quality fluorine rubber, and the item line is connected using DIN CZPT pipe fittings. In the screen output, the production of pasteurization machine configuration has a digital exhibit temperature management technique and timing sterilization handle method, and according to user needs to select the sterilization temperature and sterilization time and pump begin and intermittent time. This products is a multi-tank merged structure, really suited for tiny batches of multi-assortment dairy enterprises production and use. 

three ), CZPT Parameters 

1. CZPT addresses only inside a few meters, external steam turbines or steam boilers and other services. 

2. CZPT drinking water consumption 5T/H (optional external Ice water device, developed-in refrigerated liquid cycle refrigeration)

3. rated capacity : 800-2000L/H ( production on Need adjustment ), the optimum processing capacity of this unit is 0L ( optional In accordance to client needs ))

four. sterilization temperature 75~85ºC up to a maximum ofºC, Can be adjusted according to the genuine needs, real-time regulation of PID constant temperature management technology, so that the entire temperature zone control Wen Yu, sterilization temperature manage accuracy ±1ºC. 

5. sterilization time according to diverse sterilization temperature Established sterilization time . 

6. circulation is pump power:1.55KW .   

7 . CZPT filter: Meals quality stainless steel filtration mesh. 

8. sterilization circulating tank volume:0 liters 

9. Sterilization mode: casing Type , pipe diameter 

A . Maximum pressure: pressure

One . Cleaning of tools: circulating filtration and cleansing of higher force centrifugal pump

A . design work : eight. 5KW

All of the complete machine using higher-quality SUS304 stainless steel manufacturing, materials speak to element of the pipe fittings with food-grade seamless SUS304 Pipe . 

A . built-in steam temperature handle proportional valve set, trap, drain valve. 

A . built -in PT100 temperature sensor multiple places.

The automatic PLC automatic handle,7 inch shade touch screen dynamic display system . 

by particle:200~300 mesh

. power offer:3 phase 380V

A . Host size 2800mm*150mm*1950mm ( CZPT according to customer demands production)

 

 

Serial amount

Device Identify

Unit parameters

1

Fresh Milk short term storage tank

the liters , SUS304 2B, CZPT Precision A with continuous temperature refrigeration perform. Temperature 3~7 degrees Celsius. Equipped with an on-line filtration gadget. 

two

Plate Preheater

– Sq. plate preheater, stainless steel substance

3

Skimming device

centrifugal milk skimming equipment, processing ability the liters / hours. Power 4.5KW. CZPT steel substance. 

two

On the web homogenization CZPT

Processing Potential the kg , Maximum pressure 35MPa (ZheJiang Shen Deer)

three

Pasteurization CZPT

the liter Casing pasteurization CZPT, with its very own heating temperature control, coloration touch display dynamic exhibit, PLC CZPT management method. 

4

CZPT technique

10P Ice Drinking water Unit, negative 5-degree ice drinking water machine, with 3000 L-Alter heat buffer tank, 8 Square stainless steel plate warmth exchanger. 

five

 Concentration gear

a thousand L CZPT Steel

6

Spray Dryer

Drying the milk powder

7

Full line Relationship

CZPT steel ball valve, butterfly valve, quick relationship, clamp, sanitary gasket, liquid degree, elbow, unilateral and other connecting pipes and pipe fittings, components.

 
  

 

200kg Per Hour Milk Powder Machine and Equipment Plant for Sale